Paddy Parboiling Plant

Parboiled Rice Mill Plant / Parboiled Rice Mill Project IntroductionWe offer a comprehensive turnkey project-10T-500T/D modern parboiled rice mill plant-from paddy intake to bagging and on-site services worldwide. Including paddy intake, paddy cleaning, (paddy parboiling) paddy drying system, paddy storage, paddy/rice conveying, destoning, husking, paddy separating, whitening/polishing, grading, silky/mist polishing, rice cooling, rice color sorting, packaging/bagging etc.

Parboiled Rice Mill Plant Turnkey Solution Covers the Following Stages:Stage 1 Design of The Parboiled Rice Mill PlantStage 2 Implementation of The Parboiled Rice Mill PlantStage 3 Debugging of The Biomass Parboiled Rice Milling PlantStage 4 Service & Operation Support of Parboiled RiceDifferent Types of Parboiling ProcessWe offer rice process flexibility of choice, without compromising on quality. The parboiling technology range is available for small, medium, Or large scale processing and is able to cater to a wide variety of rice Applications according to customer-specific requirement1. Single-stage single steaming2. Single-stage double steaming3. Three-stage double SteamingWe offer a complete set of parboiling plant equipment series 10 T/D to 500 T/D, With high rice yield and uniform rice quality.Wat is Parboiled Rice Mill Plant Processing?1. CleaningIn this stage we remove the dust from the paddy, If the paddy has dust when it is soaking it will pollute the water and influence the nutrition of rice. 2. SoakingThe aim of soaking is to make the paddy absorb enough water, create conditions for starch pasting. During the course of starch pasting, paddy must absorb above 30% water, Or it will not be able to fully steam the paddy in the next step and thus influence the quality of rice. 3. SteamingAfter soaking the inside of the endosperm has got much water, now its time to steam the paddy to realize starch pasting. Steaming can change the sical structure of rice and keep the nutrition, to increase the production ratio and make rice easy to store. 4. Drying and coolingThe aim of drying is to make moisture reduced from around 35% to around 14%. Reduce moisture can greatly increase the production ratio and make rice easy to store and transport. 5. HuskingAfter soaking and steaming it will be very easy to husk the paddy and save energy. 6. Milling.The pearling of pre-boiled rice cost much more time than normal paddy. The reason is that after soaking the rice is easy to become smectic. In order to avoid this problem we use blowing rice miller, and increase the rotating speed of the rice miller, the rice bran transmission adopt neaumatic type to reduce the friction. 7. Polishing and gradingGrading machine is used to separate different quality rice and separate broken rice from the good ones. Good rice come through the polishing machine, it will make the milling rice become more beautiful color and more smooth, thus to increase the quality of rice. 8. Color sortingThe rice we get from above step still has some bad rice, broken rice or some other grains or stone. So here we use color sorting machine to select the bad rice and other grains. Color sorting machine is an important machine to ensure we can get high quality rice. 9. PackingThe finish rice now is ready dear all! Let's use our automatic weighing and packing machine to make them into 5kg 10kg or 50kg bags. This machine is electric type, you can set it like a small computer, then it will start working according to your request. From this machine you will get bag type rice and you can supply your rice to all your customer!Â

Parboiling Technical Solutions

1. Raw Paddy Storage Bins

Raw Paddy bins are generally made of stainless steel to ensure the strength and makes the bins more suitable for long term storage. These bins are consist of panels which are bolted, Hoppers can be delivered in square and round outlet, and the roof is designed with two side inclinations.

2.Soaking Tanks

Stainless Steel soaking tank is made professionally for commercial soaking of paddy in the huge water- filled vessel sata partiular temperature for a specific period of time. Our tanks have been designed to obtain a homogeneous soaking quality of the paddy, equally important for the soaking time of paddy , water quality and soaking temperature. These tanks are non--corrosive, meaning a safer, cleaner and more hygienic in nature.

3.Steaming Tanks

Stainless Steel Steaming Tanks made up with free- circulation steam system, Stainless steel Filters protect the grain, maintain processing efficiency. Steaming in tank is evenly distributing precisely moving and reach every single part of grain.

4.Material

The Material is delivering in parboiling complete with Nut bolts, support construction, hoppers, platform, roof construction, plant decks, ladders, et c . for outdoor or indoor installation. Due to the modular design and construction, the parboiling allows easy extension in case of later demands for higher processing volume.

5.Structure

Normally, the Parboiling are installed on a certified steel construction according to the plant design. Structural analysis and design for new/existing according to parboiling process and storing facility of grain with civiland wind pressure parameters.

6.Ladders

Our Parboiling Plant Ladders and cages are assembled from the floor to row section. Provided easy access to the each section of parboiling unit.

7.Platform

We used non Slippery Stainless Steel in both external and internal stages of parboiling.