Aluminum melting pellet burner furnace (biomass integrated aluminum melting furnace) is a Crucible furnace, with burning ,melting, insulation capabilities , is currently the most perfect design, highest degree of automation, with a of patented aluminum melting furnace. Mainly used in melting or smelting aluminum, zinc, lead, tin, cadmium and other low-melting non-ferrous metals and alloys, and supporting the use of die-cast function well; also can be used for liquid aluminum insulation, in addition to gas, refining. With the advantage of high acceptance by operators , environmental friendly ,low operating cost, simple operation and maintenance , saving 30 ~ 60% of fuel costs than the traditional fuels oil (gas), electric
Application range:
Widely supporting mechanical and aluminum die-casting plant, adapted to industrial aluminum, zinc, lead, tin, cadmium and other low melting point non-ferrous metals melting and insulation , but also as aluminum scrap, industrial aluminum and various metal scrap melting into the ingots.
Item no. | Melting capacity | Liquid alu capacity | Die-casting machine | Power | Size(LxWxH) | ||
GV-300-AL | 100kg/h | 300kg | 180T-350T | 0.75kw | 1700 | 1600 | 1770 |
GV-500-AL | 150kg/h | 500kg | 350T-500T | 0.75kw | 1800 | 1600 | 1800 |
GV-800-AL | 180kg/h | 800kg | 500T-630T | 1.3kw | 2000 | 1900 | 2150 |
1. easy to clean recycled aluminum liquid leak
Using split design, the base can be separated from the furnace . It is quick and easy to get aluminum liquid out from the base removed when there is liquid leak.
2. unique feeding system design , no get stuck , no fire back
3. PLC control and VFD control of feeder and blower
Frequency conversion control to adjust the feeding ratio and air supply to control the combustion operation. According to the actual needs of the combustion temperature to have intelligent setting.
4. automatic alarm system
5. high-quality accessories, stable performance electronic control system (stable quality, durable)
6. Nice appearance, good design and practicalNice appearance, color coordination and compact design ,carefully making ,with metal paint spraying, frame welding with lifting holes for easy lifting equipment and maintenance.
7. unique functions and dust cleaning the internal structure, cleaning is simple and easy to operate
Take a 280 T die casting machine for example, 24 hours a day production, one day out of 4,000 die; 400g per modulo calculation; daily consumption of aluminum liquid 1600kg; work 30 days a month, working 300 days a year total.
The following is the cost comparison of various fuels: (USD)
Fuel | Electricity | Diesel | Gas | Biomass |
Heat value | 860kcal/KW | 10200/kg | 8500kcal/Nm3 | 4000kcal/kg |
Unit price | 0.13/kw | 1.2/kg | 0.69/Nm3 | 0.15/kg |
Fuel consumption /T alu.liquid | 500Kw | 100kg | 120Nm3 | 250kg |
Cost/T | 65 | 120 | 83 | 37 |
Melting alu.liquid per day | 1.6T | |||
Cost/day | 104 | 192 | 133 | 59 |
Cost saving/day | 45 | 133 | 74 |
|
Cost saving/month | 1350 | 3990 | 2220 |
|
Cost saving/year | 13,500 | 39,900 | 22,200 |
|
Cost saving % | 43% | 69% | 55% | |
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