Bottled Water Production Line
1. Project Overview
At the invitation of *** Company, we provide technical consultation and quotation scheme for ****Bbottled water production ect located in *** City. After preliminary communication in the early stage, this project is a turnkey project, including reverse osmosis water treatment equipment, automatic energy-saving bottle blowing machine, constant torque 3-in-1 filling machine, hot melt glue labeling machine, color film packaging machine, empty/full bottle conveying system, blow drying machine, bottle body/mouth coding machine, CIP and other full set of production pment; It also includes high/low pressure air compressor system, water chiller and other public equipment; As well as installation, commissioning, operator training, after-sales support and other comprehensive services.
2. Principles of system design and supply
2.1 Product quality meets the national standards, enterprise standards, and meet the needs of terminal customer according to the contract;
2.2 The whole plant design and equipment performance can keep up with the world's leading level;
2.3 The taste of the water is pure, without any misneous taste, and sweet;
2.4 Product packaging quality (bottle shape regular/wall thickness uniform; No scratch on the surface/no obvious scratch on the bottom of the supporting ring/no damage to the cap/accurate liquid level; Package type regularity, etc.);
2.5 Shift production and annual capacity;
2.6 Adaptability to multiple categories and packaging forms;
2.7 Raw material, energy consumption and cost control;
2.8 Easy operation, automation and system upgrade;
2.9 Technology life and adaptation time to market;
2.10 Health requirements and production safety;
2.11 Equipment repair, maintenance of convenience, and long-term technical support;
2.12 Total investment cost control;
3. Product Information:
3.1 Bottle modelï¼Round Bottle
3.2 Bottle Mouth: 3025 or 29253.3 Bottle Volume: 550(13g)/1500ml3.4 Packing Quantity: 16 bottles of 550ml; 24 bottles of 500 ml; 6 bottles of 1500ml
4. Raw Material, Formula and Packing Material
4.1. Water source: Municipal tap water
4.2. Formula: Pure Water
4.3 Packaging material: PET bottle /PP bottle cap /PP label /PE packaging film
5. Construction Condition
5.1Plant Sizeï¼above 2000ã¡
5.2 Heightï¼6m
5.3 Purification requirement: 100000 class or less cleaning filling room
6. Standard of Equipment and Product
6.1 Water treatment manufacturing standardï¼ãQ/QQSCL 001-2016ã
6.2 Blowing machine manufacturing standardï¼ãGB/T 26995-2011ã
6.3 General technical specifications for filling machineï¼ãGB/T 26995-2011ã
6.4 Hot melt glue labeling machine:ãGB/T36236-2018ã
6.5 Packaged drinking waterï¼ãGB19298-2014ã
No. | Description | Spec. | QTY | Remark | |
A. Water Treatment System | |||||
1 | Water treatment system | BY-RO-10T/H | 1 set | All stainless steel structure, including an 10T sterile water tank, ozone mixer, ozone machine, cleaning system, water supply system; Capacity:10000L/H | |
B. Primary Packaging System | |||||
1.1 | Fully automatic blowing machines | BY-6CR1.5L | 1set | Capacity: 11000-13000B550ML), or bottle below 0.6L; All machining parts are CNC, 20 sets; nice stability | |
1.2 | High pressure air compressor | 8m3/min | 1 set | 8m3/min | |
1.3 | Air dryer(high pressure)+filter+Oil-water separator+ smell remover | 8m3/min | 1 set | BOYUAN | |
1.4 | Cold water chiller | 6HP | 1 set | BOYUAN | |
1.5 | High pressure air tank | 1.0m3/min 30KG | 1 set | BOYUAN | |
1.6 | Cooling Tower | 50T/H | 1 pc | BOYUAN | |
1.7 | Molds | 350ml | 1set | 7075 Aviation aluminum | |
1.8 |
Molds | 600ml | 1set | 7075 Aviation aluminum | |
2.1 | 3-in-1 Filling machine | BY-24-24-8 | 1set | Capacity: 12000B500ML);Including caps feeder, on-washer, and lamp inspection | |
2.2 | Automatic bottle capping machine | BY-L | 1set | BOYUAN | |
2.3 | On-ing Cap Machine | BY-O | 1set | BOYUAN | |
2.4 | Lamp inspection | DJ-1 | 1set | BOYUAN | |
C. Secondary Packaging System | |||||
1 | Holt-melt adhesive labeling machine | BY-250DH | 1set | Capacity: 12000B500ML) | |
2 | Air supply chain | FS-22*20 | 20 meters | Including fan, inverter controller | |
3.1 | conveyor | SS-89 | 120 meters | Including water pan, motor of thickness 2.0; Labeling and packaging machine include no pressure conveying system | |
3.2 | Power head | 0.75KW | 10pcs | Each set contains Danfoss inverter control; | |
4 | Bottle dry machine | CG-01 | 1set | Framework structure | |
5 | Ink jet printer | Video jet | 1set | Large character coding on outer packaging | |
6 | Laser printer | BY-D300 | 1pc | Date Code on bottle neck | |
7 | Film packing machine | BY-20M | 1set | 16 pack/min; each package can be 15, 18, 24 bottles | |
D. Public Equipment | |||||
1 | Low pressure air compressor | 4m3 |
1 set | Screw model, including storage tank, cold drying and filtration system | |
2 | Air dryer(low pressure)+filter+ smell remover | 4m3/min 10KG | 1pc | BOYUAN | |
3 | Low pressure air tank | 1.0m3/min 10KG | 1pcs | BOYUAN | |
E. Installation material | |||||
1 | Full set accessories | Standard | 1set |
| |
2 | Installation material | Prepared by users | 1 set | Water and electrical installation materials. Including PVC and stainless steel pipe valves, trunking, cal boxes, etc . | |
3 | Laboratory equipment | Prepared by users | 1 set | Detection of microorganism, sensory and other indicators; | |
4 | Installation, debugging, training | expected 3 people to take 60 days; |
7. Layout chartï¼First draftï¼ï¼