Single side automatic 21700 32650 32140 18650 battery spot welding machine

Single side automatic spot-welding machine

Function Description:

It is mainly suitable for 18650 26650 32700 32140 cylindrical battery. The max 99 sets of programming data can be stored for simplify the exchange operation. It is universal machine which can by used for all kind of cylindrical batteries production just to changing the welding fixture only. Machine associated with X/Y axis full servo driving, ball screw drive system to ensure spot welding accuracy.

1>Machines which automatically Weld Nickel Sheet to Battery Electrode.

2> Used for battery factories automatical production in power banks, laptops and ebikes, etc.

3> Do 1500pcs welding per hour.

4> Touch screen operation, easy and fast responding.

5> 0-1 worker to operate the machine, fast and with great efficiency.

Can be connected to other machines to proceed automatically.

6> Air cooling, manual programming & CAD drawing input available.

7> 12 months warranty and life-time maintenance.

l The standard machine is suitable for the following products: a maximum of 20 rows and 20 columns totaling 400 batteries can be welded in any combination for 18650. (Considering the layout of special-shaped nickel sheets, the of will be less than 400 when actually making fixtures)

l The principle of the equipment: multiple sets of series and parallel automatic welding are realized by placing the batteries and nickel sheets through manual fixtures

l Product model and function introduction AITOP-800

1. The overall appearance is elegant and beautiful.

2. The battery pack adopts single-side rotation spot welding, which is easy to debug.

3. The spot welding head adopts precision slider, which has a longer life.

4. The spot welding head uses a double-scale knob to adjust the spot welding pressure change to ensure that the welding pressure is balanced every time and avoid the nomenon of fire and virtual welding.

5. With breakpoint resume function.

6. High-precision screw module and servo system are used to realize high-speed spot welding, precise positioning, low noise, and stable and reliable welding.

7. The electrode adopts air cooling to dissipate heat, which has good temperature uniformity. The difference in resistance value caused by high temperature will not lead to false welding and explosion.

8. With 16 years of battery welding experience, we can help customers choose suitable power sources and reduce investment costs.

9. With the MDB-5000 (8000A option) transistor welding machine, it can realize double-needle forward and reverse diversion welding; avoid single-needle looseness or sticking.

10. The modular design of the spot welding head is convenient for debugging and later maintenance.

11. The workbench is 535x535, which can realize the welding of battery packs below 20*20.

l Appearance structure

1-1 overall schematic diagram 1-2 front

diagram of machine head 1-4 fixture platform 1-5 servo screw module

l

l List of main components of the equipment

l

l the overall parameters

Dimensions: length 1000×width 900×height 1750mm

Working power supply: 220V 50HZ or 380V

Total power: ≤3KW

Working pressure: 0.5-0.8MPa

Ambient temperature: 0-50°C

Use relative humidity: 15-90%

Battery combination form: 20*20 batteries in series

Welding comprehensive efficiency ≥1500PCS/h /span>

Welding nickel sheet thickness: 0.2mm

Adjustment time for type change: ≤1min

Welding position accuracy: ≤0.1mm

l Equipment safety:

1. There is a protective cover on the dangerous part of the whole machine when it rotates and punches.

2. Schematic diagram of equipment risk sources (including: stamping, cutting, high-pressure blowing, heat source, power supply, radiation, chemicals, etc.)

3. All risk sources are posted with eye-catching signs (the format is in accordance with the national unified standard)

l Technical training:

1. The supplier provides equipment operation, inspection, maintenance and maintenance instructions

Eight: Equipment after-sales:

1. From the date of completion of acceptance, for failures and damages that occur during normal operation and maintenance, the free warranty period for the whole machine is one year. During the warranty period, if the buyer's personnel do not operate properly or intentionally damage it, the maintenance costs incurred will be borne by the buyer. .

2. The supplier’s response to equipment abnormalities must be timely and not affect the normal production of the buyer (response time is subject to the terms of the commercial contract). When the equipment failure involves the buyer’s suspension of production or has a great impact, the supplier needs to give guidance immediately, force majeure except.

3. Suppliers provide free software upgrades

A spare parts list is provided and a set of spare parts is included with delivery

3 in 1 automatic labeling insulating paper testing picking spot wedling 0 battery suit for go puck power bank battery bank battery pack power pack

step1.Automatic labeling insulation paper

Input gas source: 0.4-0.8Mpa

Function Style: step motor with pneumatic

Input voltage: AC220V

Sticker Matrials: Barley paper or PVC

Sticker Matrials Size: Barley paper Maxium 350mm;Scroll Internal Diameter 72-75MM

Adaptable Battery 18650 battery Plus-n-Minus

Power: Electric power or pneumatic

Control Instrument: 7.5feet screen.PLC programming machine and step motor

Electrodes to the body distance: 100 mm (Scalable adjustable)

Producivity: 4000pcs/h; singal 4pcs

External dimensions: 1.3M*1M*1.3M

1.Stickers pasted stable. consistent. and long lasting.

2.Automatic failure alarm.

3.Easy to program. adjust. and opertate for new hands.

4.High Efficiency. fully automatic. saving labour cost.

Step2.Testing and sorting

two-speed cylindrical sorter is a cylindrical batteries for internal resistance, voltage and other parameters of the test sorting equipment, comes with high-precision internal resistance, voltage automatic test system, the device can be set according to battery internal resistance, voltage fed to the specified precision gear;

Operating Voltage: AC220V ± 10% 50HZ, power: ≤200 WWorking gas source : 0.5~0.6MpaAdaptation Battery Specifications: 18650Separation efficiency: ≥65PPMinstrument : Precision voltage resistance testerSorting parameters: Open circuit voltage, AC resistanceOpen circuit voltage: Accuracy +/- 0.1% rdg, display resolution 0.1 mVAC resistance: Accuracy +/- 0.5% rdg, display resolution 0.01 mOhm

Producivity:3000pcs/h

step3.Spot welding

1.Power supply: 220V / 50Hz

2.Total power: 2.4KW

3.Working pressure: 0.4-0.6MPa

4.Ambient temperature: 0-50 ℃

5.Use Relative humidity: 15-90%

6.Battery: 18650

7.Battery combinations: a combination of Section 12

8.Welding Producivity:> 1800PCS / h

9.Welding nickel plate thickness: 0.1-0.2mm

10.Welding nickel sheet width: 2-6mm

11.Internal resistance battery voltage accuracy: ± 1%

12.Bonding insulating washer thickness: 0.25-0.5mm

13.Change mpodel adjustment time: ≤15min

14.Nickel sheet welding position accuracy: ≤0.2mm

Feature

1. power bank automation system for voltage detection resistance. insulation sheet attached to the positive electrode. the battery combination welding.

2.All optional functions alone integrally formed combination machines.

Shenzhen Aitop Intelligent Equipment Co., Ltd.

Website:

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1. Machines which automatically Weld Nickel Sheet to Battery Electrode.

2. Used for battery factories automatical production in power banks, laptops and ebikes, etc.

3. Do 2000pcs welding per hour.

4. Touch screen operation, easy and fast responding.

5. 0-1 worker to operate the machine, fast and with great efficiency.

Can be connected to other machines to proceed automatically.

6. Air cooling, manual programming & CAD drawing input available.

7. Overseas sales office in New Delhi, India.

8. 12 months warranty and life-time maintenance.

Techinical Parameters:

Usage：

The shrink film is wrapped on the outside of the product or the package, and

after being heated, the shrink film shrinks and wraps the product or the

package, fully displays the appearance of the article, improves the product's

marketing performance, and increases the appearance and value. The articles

packaged by the heat shrinkable machine can be sealed, moisture-proof, and

anti-pollution, and protect the goods from external impact, and have a certain

cushioning property, especially when the package is fragile, which can prevent

the container from scattering when broken. In addition, it reduces the

possibility of products being dismantled and stolen. It is applied to light industry,

food, beverage, tableware, hotel supplies, stationery, arts and crafts, hardware

tools, daily necessities, chemical products, etc. It adopts electronic grade

variable speed transmission, which is stable and reliable, long life and low

noise.

Features：

1. The main electrical components are imported:

2, the device is small in size, short warm-up time, power saving

3. Adjust the width and narrowness of the reserved film before and after bag

making according to the specifications of the product, and match the shrinkage

ratio of different packaging films to achieve the ideal shrinkage effect;

3. The high-power circulating air motor is used to cooperate with the hot air

flow of the furnace wall to conduct the hot air transport, so that the furnace

produces uniform circulating air, the shrinkage effect is ideal and the heat

energy loss is greatly reduced;

4. The shrinking furnace conveyor chain adopts rod type conveying, and the

jacket has black high temperature resistant silicone tube, which is stable and

does not burn film;

5, using German imported conveyor belt, high strength, wear resistance;

6, the heating pipe is a stainless steel heating pipe, the normal service life of

5-10 years.

7.Suitable for packaging of regular or irregular items

Technical Parameter

Specifications: 600mmx400mm (width * height)

Packing product applicable specifications: 590mm wide * 390mm high * N long

(within)

Applicable packaging materials: PVC, POF, PE, PET, PP,

Temperature control: 0-300 ° C (adjustable)

Conveying speed: 0-12 m / min (adjustable)

Voltage: 380V (three-se four-/b>

Current: 32A

Power: 12KW

Shrinking furnace dimensions (length x width x height): 1000x600x400mm

Overall size (length x width x height)

Delivery method: stainless steel / L, (network / W optional),

Conveyor belt height from the ground: 750±5mm

Delivery load: about 5.0KG

Machine weight: 160KG

Homogenizer: 2

Shenzhen Aitop Intelligent Equipment Co., Ltd.

Website:

us :

AITOP-8858

Product name

Battery BMS Tester

Application

BMS/PCB

WEIGHT

30KG

Supply voltage

220V

Current range

60-120A

Size

410*422*200mm

Keyword

battery bms pcb tester

Color

Picture Display

MOQ

1 Set

Warranty

1 Year

The main function features of the equipment

1.Each device can perform constant current and constant voltage charge and constant current discharge test on 512 batteries that meet the voltage range.

2.Using the constant current-constant voltage power supply of the invention patent, there is no impact from constant current to constant voltage switching, which is especially suitable for the requirements of lithium ion battery charging.

3.The device uses an AVR single-chip computer as the control center. With the external sampling circuit, it can be controlled by the superior computer. When connected to the computer, it can save the full charge and discharge curve of all channels, and can also be separated from the upper computer and complete the operation through the control panel. Constant current constant voltage charge, constant current discharge test, time sorting and other work.

4.Each battery fully has its own constant current and constant voltage source, and its own loop does not affect each other

5.Real-time detection of each battery voltage, charging, the first constant current charging, when the battery voltage reaches the set value, will be smoothly transferred to constant voltage charging, to meet the set time or current termination conditions, the charge is over. During constant current discharge, when the battery voltage is lower than the set value, the discharge is completed and the corresponding battery indicator lights up.

6.With the power-off protection function, the original work flow can be continued after the call.

7.The power tube uses 50N06, suitable for batteries that require lower discharge voltages, such as lithium iron ste batteries. 8.The upper computer can set 32 process parameters and 256 cycles. Each host computer can connect 1 to 20 sets of single-chip microcomputer systems (10 sets or less are recommended). 9.Supporting software features. 10.a) Using grac operation interface to display the data of each battery voltage, current, time, capacity, etc., and display the corresponding working status and abnormal conditions in various colors; 1.b) Any segmented battery capacity indication (up to 100 segments); 2.c) The data points can be recorded according to the voltage, current, and time variation conditions to form a complete charging and discharging curve data. The time interval of the curve data points is ≤ 4 seconds. 1.d) multiple conditions (capacity, time, open circuit voltage, discharge platform, etc.) for battery sorting; 1.e) automatically calculate the constant current charge ratio, capacity loss, discharge efficiency, average voltage, median voltage and other data; 1. f) Operator authority settings, classification operations; 2. g) can display charge and discharge curve diagram, cycle diagram;

Shenzhen Aitop Intelligent Equipment Co., Ltd.

Website:

us :