Heavy weight Sectional Conveyor Belt Vulcanizer With E Type Cross Beam

Heavyweight Sectional Conveyor Belt Vulcanizer With E Type Cross Beam

Sectional Vulcanizing Press Aaasvp-E

New type Vulcanizing Press with E type cross beam, one kind of heavyweight vulcanizer, use new design components, include flexible pressure bag, traverse bars with standard heating platen and controller. Learn from Canada brand similar products.

What’s Aaasvp-E series and what it can do:

The Aaasvp-E sectional has uniform pressure bag and aluminum/steel bolt and high-grade aluminum platens and beams with high safety grade.This belt joint/splice system designed to be portable and easy to set-up and remove from the site. We can manufacture to all sizes and pressure up to 1.8 Mpa or more required for different fabric belts and steel-cord belts.

TECHNICAL PARAMETERS

• Water pressure bag (also can use air pressure) Press for 100PSI, 200PSI etc. surface pressure for textile and steel cord belts, Up to 1.8Mpa/2.0Mpa.
• 100 p.s.i. (7 kg/cm sq.) units mostly suitable for splicing fabric ply belting
• 200 p.s.i. (14 kg/cm sq.) units usually used to do steel cord conveyor belting
• Max Belt width: from 650mm to 3000mm
• Different heating platen size and combination.
• Degree of the heating platen: 22 degree bias angle or 16 degree, 20 degree, rectangle and other degree is optional.
• Power Voltage: 380V. 660V. 525V480V. 440V. 415V. 400V or 220V
• Vulcanizing temperature:145℃ (adjustable 0~200℃)
• Temperature-rising time (from normal temperature to vulcanizing temperature): no more than 25 min, accords to different conditions, actually, normal conditions, is around 20 mins.
• Improved cooling system, when use pressure pump for cooling, cooling time only 5mins (cooling from 145 to 75 degrees)

*********************************************************

When order, pls supply below information, our technician will make a solution for you, or pls choose one model from bottom traditional sizes table

Max belt width

Heating platen length (or pls supply belt manufacturer’s recommended splice length)

What kind of belt, light duty belts or heavy duty belts, belt model No.

Working Voltage

Pressure requirements (as our experience, normal is 0.8Mpa, for EP belts is 1.2Mpa, for steel cord belts is 1.4Mpa)

Degree of heating platen (standard will be 22 degree)

Normal vulcanizer model sheet:

A=Length of platen along belt

B=Width of platen across the belt on the bias

C=Right angle dimension across the belt, plus edge overlap

D=Bias angle

E=Max Splice length

Specifications of Aaasvp series Belt Joint Vulcanizing Machine 100 PSI(7kg/cm sq.) units suitable for splicing steelcord conveyor belting
Model/td>		Max Belt Width(in)		Platen Dimensions						Max Splice Length		Spanner Bars				Qty Bolt/Nut Assy.	Main Component Weights
				A(mm)		B(mm)		C(mm)				QTY	Type	Length			Platen	Bar	Bolt/NutAssy.	TotalWeight
		in	mm	in	mm	in	mm	in	mm	in	mm			in	mm		kg	kg	kg	kg
Aaasvp	1930	24	610	19	480	30	760	28	705	13	330	2 sets	EA	42	1065	4	25	24	8	225
Aaasvp	1937	30	760	19	480	37	940	34	870	13	330	2 sets	EA	49	1245	4	31	28	8	255
Aaasvp	1943	36	915	19	480	43	1090	40	1015	13	330	2 sets	EA	55	1395	4	36	31	8	281
Aaasvp	2643	36	915	26	660	43	1090	40	1015	20	510	3 sets	EA	55	1397	6	49	31	8	405
Aaasvp	2843	36	915	28	710	43	1090	40	1015	22	560	3 sets	EA	55	1397	6	53	31	8	416
Aaasvp	3343	36	915	33	840	43	1090	40	1015	27	685	4 sets	EA	55	1397	8	62	31	8	522
Aaasvp	3743	36	915	37	940	43	1090	40	1015	31	785	4 sets	EA	55	1397	8	70	31	8	544
Aaasvp	1950	42	1065	19	480	50	1270	46	1175	13	330	2 sets	EA	62	1574	4	42	35	8	311
Aaasvp	2850	42	1065	28	710	50	1270	46	1180	22	560	3 sets	EA	62	1574	6	61	35	8	461
Aaasvp	3350	42	1065	33	840	50	1270	46	1180	27	685	4 sets	EA	62	1574	8	72	35	8	579
Aaasvp	4250	42	1065	42	1065	50	1270	46	1180	36	915	5 sets	EA	62	1574	10	92	35	8	722
Aaasvp	2856	48	1220	28	710	56	1420	52	1320	13	330	2 sets	EA	68	1727	4	47	38	8	336
Aaasvp	3756	48	1220	37	940	56	1420	52	1320	22	560	3 sets	EA	68	1727	6	69	38	8	499
Aaasvp	4256	48	1220	42	1065	56	1420	52	1320	31	785	4sets	EA	68	1727	8	91	38	8	655
Aaasvp	2656	48	1220	26	660	56	1420	52	1320	36	915	5 sets	EA	68	1727	10	103	38	8	783
Aaasvp	3358	48	1220	33	840	58	1475	54	1370	20	510	3 sets	EA	70	1778	6	66	39	8	498
Aaasvp	3758	48	1220	37	940	58	1475	54	1370	27	686	4 sets	EA	70	1778	8	84	39	8	643
Aaasvp	4558	48	1220	45	1140	58	1475	54	1370	31	785	4 sets	EA	70	1778	8	94	39	8	672
Aaasvp	2858	48	1220	28	710	58	1475	54	1370	39	990	5 sets	EA	70	1778	10	114	39	8	824
Aaasvp	2862	54	1370	28	840	62	1575	57	1460	22	560	3 sets	EA	74	1879	6	76	42	8	538
Aaasvp	3365	54	1370	33	915	65	1650	60	1530	27	685	4 sets	EA	77	1955	8	94	43	8	700
Aaasvp	3665	54	1370	36	1015	65	1650	60	1530	30	760	4 sets	EA	77	1955	8	103	43	8	723
Aaasvp	4068	55	1395	40	480	68	1725	63	1600	34	865	4 sets	EAX	80	2032	8	119	55	9	870
Aaasvp	1969	60	1525	19	610	69	1755	64	1625	13	330	2 sets	EA	81	2057	4	57	46	8	392
Aaasvp	2469	60	1525	24	710	69	1750	64	1625	18	455	3 sets	EA	81	2057	6	73	46	8	549
Aaasvp	2871	60	1525	28	840	71	1800	66	1675	22	560	3 sets	EAX	83	2108	6	87	57	9	664
Aaasvp	3371	60	1525	33	915	71	1800	66	1675	27	685	4 sets	EA	83	2108	8	103	47	8	748
Aaasvp	3671	60	1525	36	1115	71	1800	66	1675	30	760	4 sets	EAX	83	2108	8	112	57	9	866
Aaasvp	4471	60	1525	44	1065	71	1800	66	1675	38	965	5 sets	EA	83	2108	10	137	47	8	952
Aaasvp	4273	60	1525	42	1065	73	1850	68	1720	36	915	5 sets	EAX	85	2159	10	134	59	9	1073
Aaasvp	1984	72	1830	19	480	84	2135	78	1975	13	330	2 sets	EAX	96	2438	4	70	66	9	509
Aaasvp	2886	72	1830	28	710	86	2185	80	2030	22	560	3 sets	EAX	98	2489	6	106	68	9	772
Aaasvp	3386	72	1830	33	840	86	2185	80	2030	27	685	4 sets	EAX	98	2489	8	124	68	9	976
Aaasvp	3786	72	1830	37	940	86	2185	80	2030	31	785	4 sets	EAX	98	2489	8	139	68	9	1017
Aaasvp	2897	84	2135	28	710	97	2465	90	2285	22	560	3 sets	EAX	109	2768	6	119	75	9	850

200 PSI(14kg/cm sq.) units suitable for splicing steel cord conveyor belting.

Model/td>		Max Belt Width		Platen Dimensions						Max Splice Length		Spanner Bars				Qty Bolt/Nut Assy.	Main Component Weights
				A(mm)		B(mm)		C(mm)				QTY	Type	Length			Platen	Bar	Bolt/Nut Assy.	Total Weight
		in	mm	in	mm	in	mm	in	mm	in	mm			in	mm		kg	kg	kg	kg
		32	815	26	660	43	1090	40	1015	12	305	3 sets	EA	55	1397		49	31	8	455
Aaasvp	2843	32	815	28	710	43	1090	40	1015	14	355	3 sets	EA	55	1397	6	53	31	8	466
Aaasvp	3343	32	815	33	840	43	1090	40	1015	19	485	4 sets	EA	55	1397	8	62	31	8	572
Aaasvp	3743	32	815	37	940	43	1090	40	1015	23	585	4 sets	EA	55	1397	8	70	31	8	594
Aaasvp	2850	38	965	28	710	50	1270	46	1180	19	355	3 sets	EA	62	1574	6	61	35	8	511
Aaasvp	3350	38	965	33	840	50	1270	46	1180	19	485	4 sets	EA	62	1574	8	72	35	8	629
Aaasvp	4250	38	1120	42	1065	50	1270	46	1180	28	710	5 sets	EA	62	1574	10	92	35	9	722
Aaasvp	2856	44	1120	28	710	56	1420	52	1320	14	355	3 sets	EAX	68	1727	6	69	47	9	607
Aaasvp	3756	44	1120	37	940	56	1420	52	1320	23	585	4sets	EAX	68	1727	8	91	47	9	781
Aaasvp	4256	44	1170	42	1065	56	1420	52	1320	28	710	5sets	EAX	68	1727	10	103	47	9	928
Aaasvp	2658	46	1170	26	660	58	1420	52	1320	12	305	3 sets	EAX	70	1727	6	66	48	9	607
Aaasvp	3358	46	1170	33	840	58	1475	54	1370	19	485	4 sets	EAX	70	1778	8	84	48	9	772
Aaasvp	3758	46	1170	37	940	58	1475	54	1370	23	585	4 sets	EAX	70	1778	8	94	48	9	800
Aaasvp	4558	46	1170	45	1140	58	1475	54	1370	31	785	5 sets	EAX	70	1778	10	114	48	9	973
Aaasvp	2862	50	1270	28	840	62	1575	57	1460	14	355	3 sets	EAX	74	1879	6	76	51	9	650
Aaasvp	3365	52	1320	33	915	65	1650	60	1530	19	485	4 sets	EAX	77	1955	8	94	53	9	836
Aaasvp	3665	52	1320	36	1015	65	1650	60	1530	22	560	4 sets	EAX	77	1955	8	103	53	9	859
Aaasvp	4068	55	1395	40	480	68	1725	63	1600	26	660	5 sets	EB	80	2032	10	119	61	10	1117
Aaasvp	2469	56	142	24	710	69	1750	64	1625	10	255	3 sets	EAX	81	2057	6	73	56	9	667
Aaasvp	2871	58	1470	28	840	71	1800	66	1675	14	355	3 sets	EB	83	2108	6	87	63	10	756
Aaasvp	3371	58	1470	33	915	71	1800	66	1675	19	485	4 sets	EAX	83	2108	8	103	57	9	890
Aaasvp	3671	58	1470	36	1115	71	1800	66	1675	22	560	5 sets	EB	83	2108	10	112	63	10	1118
Aaasvp	4471	58	1470	44	1065	71	1800	66	1675	30	765	6 sets	EB	83	2108	12	137	63	10	1334
Aaasvp	4273	60	1525	42	1065	73	1850	68	1720	28	710	6 sets	EB	85	2159	12	134	65	10	1344
Aaasvp	2886	72	1830	28	710	86	2185	80	2030	14	355	4 sets	EB	98	2489	8	106	75	10	1040
Aaasvp	3386	72	1830	33	840	86	2185	80	2030	19	485	4 sets	EC	###	2540	8	124	113	16	1446
Aaasvp	3786	72	1830	37	940	86	2185	80	2030	23	485	5 sets	EB	98	2489	10	139	75	10	1301
Aaasvp	2897	82	2085	28	710	97	2465	90	2285	14	355	3 sets	E380	###	2819	6	119	145	19	1379

Note:

Specifications are subject to change without notice;

Build-in cooling standard on all units;

Total weights include electrical control panel, cable set and set up templates for all models;

200 PSI models include fluid pressure pump and reservoir unit Model HPP20-4(mandatory for operating pressure above 100PSI/7 kg/cm sq);

Temperature adjustable between 0-199deg.C;

Sectional vulcanizers are built on a 22 degree bias, 16/20 or other degree are optional;

Custom sizes, rectangular configurations and multiple platen arrangements available on request.

Main Componets:

1. Aluminum Frame (Spanner Bars), made of high quality aluminum are engineered for any belt width or operating pressure. From EA up to E380.

Beam Model	EA		EAX		EB		EC		E380
SIZE	INCH	MM	INCH	MM	INCH	MM	INCH	MM	INCH	MM
W	22	559	27.5	699	32.5	826	32.5	826	36.5	927
X	9.75	248	12.5	318	15	381	15	381	17	432
Y	7.75	197	10.5	267	13	330	13	330	15	381
Z	7	178	7	178	6	152	6.5	165	6.5	165

EA BEAM

2. It is using high strength steel bold and nuts with special machining to provide safe connection.Improved restraining system is simple and easy to use, protect against hazards that might result in the event of a bolt failure.

3. Lightweight aluminum platens use new rapid cooling system within platens.

4. Custom sizes, rectangular configurations and multiple platen arrangements are also available on request.

5. Harting electric plug & socket help us to reach CE and American, Australia standard.

6． Pressure bag system, can used for both water and air, one time molding, without metal frame, light weight, testing pressure out of our factory is 2.5MPA (old design pressure bag fixed with metal frame and bolts, heavy weight)

7.Automaitc control panel: with time control and digital temperature control. All the parts use high quality electric devices with CE certificated.

In case of electronic controller failure, manual operation is possible as well.

8. Pressure: A. Automatic pressure pump with pressure gauge, allows easy application of pressure up to 200PSI. For steelcord belting, standard will be auto pressure pump. After use new cooling system in the heating platen, now also use pressure pump for cooling. B. Cooling pump , when work with air compressor, air pressure, no pressure pump, such cooling pump can used for cooling. (Pls note that, if have any special requirements of the cooling pump working voltage, pls inform us before order, standard voltage is 220V single se) C. Manual Pump: manual water pressure

Usually we provide the packing list as following:

#1	Heating plate with build in water cooling device	2 Pieces
#2	type pressure bag	1 Pieces
#3	Heating insulation plate	3 Pieces	　
#4	Standard Control Box	1 Sets
#5	Cross Beams	as vulcanizer
#6	Ratchet wrench	2 Handles
#7	Primary h plugs 10 meters	1 Pieces
#8	Secondary h plugs 5 meters	2 Pieces
#9	Electric pump	1 Set
#10	High pressure hose	15Mpa 5 Meters
#11	Clamp bolt, Nut, Gasket	10 sets
#12	Clamp Device (optional)	As request