Wodon wear resistant parts
1. Wear resistant steel plate: Medium/low carbon steel+abrasion resistant layers→wear resistant steel plate with metallurgical bonding Q235/Q345B+Chromium Carbide overlay→wear resistant composite plate with Submerged arc or Open arc welding2. Process: All kinds of e made of wear resistant steel plate by cutting, bending, punching, bolting and welding. According to customer's drawings.
3. Standard size: Customer's Requirement Open arc welding plate : 1.4 m*3.4 m, 1.5*3.0 m, 2.0*3.0 m, customized Submerged arc welding plate : 1.4 m*3.0 m, 1.4 m*3.5 m, 2.1 m*3.5 m, customized
4. Certification: ISO9001:2008; OHSAS 18001-2007; ISO14001:2004
5. Detail:
The overlay alloy has a high amount of chromium carbide hard particles. These particles are distributed evenly throughout the layer, creating a strong microstructure. The hardness is HRC 55~65 and depends on the overlay's thickness.
| Product name | Wodon wear resistant chute h bimetal plate |
| Material | Q235/Q345+Chromium carbide overlay alloy |
| Certificate | ISO9001:2008 |
| Chemical composition | C: 3.0~5.0 % Cr: 25~40 % |
| Microstructure | Chromium carbide hard particles volume fraction above 50 %The maximum hardness of chromium carbide is HV 1800 |
| Wear Resistance | Our test shows that the wear resistance of Wodon plate is 30 times higher than low carbon stell and 12 times than heat treated steel |
| Impact resistance | Wodon wear plates can withstand medium impact |
| Temperature resistance | Wodon wear plates can withstand temperatures up to 600 ºC. We can customize high temperature resistance wear plates according to customer's requirements which can withstand maximum terperatures up to 900 ºC |
| Flatness tolerance | ± 3 mm/m |
| Thickness tolerance | Uniform overlay thickness, with tolerance within 0~0.5 mm |
| Surface treatment | hardfacing, cladding, open arc or submerged arc welding |
| Standard sizes | Open arc welding: 1.4*3.4 m, 1.5*3.0 m and 2.0*3.0 m, customizedSubmerged arc welding: 1400*3000 mm, 1400*3500 mm, 2100*3500 mm, customized |
| The main thicknesses(mm) | 3 on 3, 4 on 4, 5 on 54 on 6, 5 on 6, 6 on 6, 8 on 64 on 8, 5 on 8, 6 on 8, 7 on 8, 8 on 84 on 10, 5 on 10, 6 on 10, 7 on 10, 8 on 10, 9 on 10, 10 on 10, 20 on 104 on 12, 5 on 12, 6 on 12, 7 on 12, 8 on 12, 10 on 12, 11 on 12, 12 on 126 on 14, 8 on 14, 10 on 146 on 16, 8 on 16, 10 on 166 on 18, 8 on 18, 10 on 185 on 20, 6 on 20, 8 on 20, 10 on 20, 20 on 20, 10 on 30, 10 on 40, and Customized |
In the picture there are many cracks, please don't worry. The wear resistant steel plate is not broken and the cracks are good to release the thermal stress. Wodon wear plate is composed of many welding beads and the overlay contains a series of evenly spaced hairlike cracks (The cracks are distributed throughout the overlay thickness, but end up on the base plate's surface). These transversely distributed cracks relief the structure's tension improving wear resistant steel plate's performance like mechanical properties and the overlay don't fall off the base metal.
Wodon hardface wear plate is composed of many welding beads and the wear resistant overlay contains a series of evenly spaced herringbone cracks.These transversely distributed cracks relief the structure's tension improving wear plate's performance. The Cracks are distributed throughout the overlay thickness, but end up on the base plate's surface.Those Cracks don't have any effect to the machining properties and no fall off the wear resistant overlay.The wear resistant overlay and base plate are metallurgical bonding. The overlay will penetrate into base plate about 0.8~1.8 mm by welding heat. In our tests are the bonding strength reaching up to 350 MPa.
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