Purified Water Generation, Storage & Distribution System

All KOMAL PW systems are pre-tested, validated, compact and ready-to-use. The compact, package unit design on a stainless steel skid, are specifically adapted to the high TDS water and offers all purification technologies, which, such as :

• Automatic Sand and Activated carbon filters
• Duplex softening units, serially connected and quality-controlled with optional HOTwater sanitization.
• Demineralization systems
• Ultrafiltration units with 6000 Daltons cutoff
• HOT water sanitisable electrodeionisation units.
• UV Disinfectant
• Single or two-pass reverse osmosis
• Membrane degassing for CO2 reduction
• ORBITAL welded SS316L tubes
• State-of –the-art PLC technology.
• 21 CFR part 11 compliant control panels.

After the purification of PW or HPW, engineering of the customer-specific storage and distribution system takes place, so product water can be delivered to each point of use in the sterile distribution system without recontamination. Here to we consider the customer's specific conditions and produce an individually engineered design. Following are the features of the KOMAL PW storage tank:

• 316L SS storage tank for PW and HPW
• Internally electropolised.
• Externally mirror / matt finish
• Jacketed hydrobic 0.2 micron Vent Filter
• Level transmitters
• Compound Pressure gauge
• Pressure release valve
• Spray ball
• STEAMtrap assembly
• Inlet STEAM control valve

Once the PW is stored in a tank, it now needs to be distributed to each and every point of use in the factory without recontamination.

The entire distribution system is be made of 316L stainless steel tubes, the surface quality from Ra <0.8µm to Ra <0.4µm. The tubes are orbital welded together.

The designing of the PW distribution system requires detailed engineering towards achieving a sterile environment. Some of the features of KOMAL PW distribution system are:

• Frequency controlled and sanitary distribution pump
• Optional dual pump station
• High efficiency UV disinfection / ozone reduction
• Temperature controllers
• Temperature compensated conductivity measurement
• Flow management through a vortex flow meter.
• Ozonation
• On-measurement
• Optional thermal sanitization at > 800C
• Sterile sampling valve