Grinding machine

设备目录

           inventory

ç£¨ç ‚æœºMS1300*4 Grinding machine, 1300 * 4  -------  1台

输送平台1300*2500 Transportation platform 1300*2500----2台

集尘器 Dust collector-------------------------------------------------------1台

ç ‚å¸¦1330*1900 Abrasive belt 1330 * 1900-----------------------16条

ç ‚å¸¦æ˜Žç»†ï¼šBelt details:

120#--4条

180#--4条

     240#--4条

     320#--4条

MS-4å¹²å¼ç£¨ç ‚æœº

使用说明书

Operating manual of dry sand mill

Order it

目  录

Orders to record

è­¦ç¤ºæ ‡è¯†Warning labels.............................2

      一、 概述An overview of the.......................... 3

      1、功能介绍Function is introduced.....................3

      2ã€åŠ å·¥è¦æ±‚Processing requirements...................3

      3、技术参数Technical parameters......................3

     二、 安装The installation..............................4

三、 摆动汽缸结构Swinging cylinder structure.............4

四、操作面板Operation panel...........................5

1、开机前检查Check before startup.................5

       2、开机操作Boot the operating......................6

       3、停机操作Stop operation.........................6

五、涡轮蜗杆手动微调结构---重锤表

Turbine-worm manual fine-tuning structure -- hammer table

     六、 常见故障排除Common troubleshooting..................6

     七、 常规保养与维护Routine maintenance and maintenance.....8

     八、腾辉产品介绍列表Product description list.................10

é™„é¡µï¼šç£¨ç ‚æœºæŽ¥çº¿å›¾Attached: wiring diagram of grinding machine-----

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概述

An overview of the

—、功能介绍

Function is introduced

Â Â å¹²å¼ç£¨ç ‚æœºæŒ‰ç ‚æž¶å¤šå°‘åˆ†å•ç ‚ã€äºŒç ‚æž¶ã€å››ç ‚æž¶ç£¨ç ‚æœºï¼Œå¸¸è§„åž‹

号为MS2100、MS1300、MS800三种，公司接受特别尺寸机械定做。干

å¼ç£¨ç ‚æœºä¸»è¦ç”¨äºŽå¤šç§åž‹å·ä¸é”ˆé’¢æ¿ã€ä¸é”ˆé’¢å·æ¿ã€é“æ¿ã€é“åˆé‡‘æ¿ã€

é“œæ¿ç­‰å¹³æ¿è¡¨é¢ç ‚å¸¦ç£¨ç ‚åŠä¸çº¹åŠ å·¥ï¼Œå¦‚NO.3、NO.4又称雪花纹、

çŸ­ä¸ã€ç¢Žä¸ã€é›ªèŠ±ç ‚ç­‰ï¼‰ã€HL(又称长丝、直丝、发纹等）、或与尼龙

è½®ç»“åˆåŠ å·¥æ®µçº¹ï¼ˆåˆåSB纹、尼龙轮拉丝、段丝，断丝、长发丝等）

ä»¥åŠå¤šç§ä¸çº¹çš„ç»„åˆï¼›åŠ å·¥ä¸çº¹æ•ˆæžœä¼šå› æ‰€åŠ å·¥ææ–™ã€ç£¨æ–™ç£¨å…·ã€è½¬

速、工作环境等不同而有所区别。

According to the size of the sand rack, the dry grinder can be divided into three types: single sand grinder, second sand grinder and four sand grinder. Dry grinding machine is mainly used for various types of stainless steel plate, stainless steel coil plate, aluminum plate, aluminum alloy plate, copper plate surface abrasive belt grinding and silking processing, such as NO. 3, NO. 4, also known as snow pattern, short ire, snowflake sand, etc.), HL (also known as filament, hair c.), or combined with nylon wheel processing a SB re drawing, eel broken ir, etc.) and the combination of multiple silking; The effect of the silk will be different according to the material, abrasive tool, speed and working environment.

äºŒã€åŠ å·¥è¦æ±‚

Processing requirements

  表面平整的不锈钢板、铝板、铜板等，厚度在0.5～50mm之间、

长度大于350mm。干式机一般需与送料架、平板覆膜机、风机等设备

é…å¥—ä½¿ç”¨ï¼Œè€Œæ¹¿å¼æœºåž‹å¦éœ€é…ç½®ç ”ç£¨æ¶²è¿‡è™‘ã€æŒ¤æ°´é£Žå¹²ç­‰è®¾å¤‡ã€‚åŠ å·¥

å·æ–™æ—¶ï¼Œéœ€é…å¤‡æ”¶æ”¾å·ã€æ ¡å¹³ç­‰è®¾å¤‡ã€‚

Stainless steel plate, aluminum plate and copper plate with flat surface, with thickness between 0.5 and 50mm.The length is greater than 350mm.Dry - type machine and feed frame, flat film machine, fan and other equipment.Suitable for use, and the wet machine need to be equipped with excessive grinding fluid, water extrusion drying equipment.When the material is rolled, it shall be equipped with rolling and equalizing equipment.

三、技术参数

Technical parameters

M4S-1300å››ç ‚æž¶æœºåž‹çš„æŠ€æœ¯å‚æ•°ï¼Œå…¶å®ƒå®½åº¦æœºåž‹æŠ€æœ¯å‚æ•°ç›¸åº”å˜åŠ¨ã€‚

The technical parameters of the M4S-1300 4 sand frame models, and the technical parameters of other width models change accordingly.

磨削板材宽度 Width of grinding plate     1300mm

   磨削板材厚度 Grinding sheet thickness   0.5mm~5.0mm

   磨削板材最小长度Minimum length of grinding plate 350mm

   输送带速度Belt speed         6~30m/min

  主电机功率Main motor power      11kw*4

  输送带电机功率Motor power of conveyor belt  3kw

  升降机功率Lift power             0.55kw

  工作气压Work pressure       0.55mpa

   所需吸尘风量The amount of air needed to absorb dust 5500m3/min

风机功率 The fan power             5.5KW

装机总容量Installed capacity            53.05KW

设备总重The total weight of equipment             6.00T

外形尺寸（长*宽*高）Overall dimensions(length * width * height)  Â（MM）Â

送料平台参数Feeding platform parameters：

外形尺寸（长*宽*高）Overall dimensions(length * width * height) 2500*1300*830（MM）*2Taiwan

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              The grinder swings the cylinder

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Operating panel of sander     Â

涡轮蜗杆手动微调结构---重锤表

Turbine-worm manual fine-tuning structure -- hammer table

常用操作  Â

Common operations     Â

一、开机前检查Check before startup：

  （1ï¼‰æ£€æŸ¥ç ‚å¸¦æ‘†åŠ¨æ˜¯å¦æ­£å¸¸ã€‚Check the belt swing is normal

若不正常，连续点动电机按钮，调节摆动气缸，直至摆动正常。If not normal, continuously point the motor button, adjust the swing cylinder until the swing normal.

  （2ï¼‰æ£€æŸ¥æ¿æä¸Žç ‚å¸¦ä¹‹é—´åŽ‹ç€åŠ›æ˜¯å¦ç›¸åŒã€‚Check whether the pressing force between the plate and the belt is the same.

å°†å‡†å¤‡ç£¨ç ‚çš„æ¿ææ”¾ç½®è¾“é€å¸¦ä¸Žç ‚å¸¦ä¹‹é—´ï¼ˆç ‚å¸¦ä¸‹æ–¹ï¼‰ï¼Œäººå·¥æ‰‹

åŠ¨è½¬åŠ¨ç ‚å¸¦ï¼Œè§‚å¯Ÿç ‚å¸¦è½¬åŠ¨åŽåœ¨æ¿æä¸Šç•™ä¸‹çš„ç—•è¿¹ã€‚è‹¥æ¿æå·¦å³ç—•è¿¹ä¸å‡åŒ€ï¼Œè°ƒèŠ‚èƒ¶è¾Šæ‰‹è½®ç›´è‡³ç ‚å¸¦åœ¨æ¿æä¸Šçš„ç£¨ç—•å·¦å³å‡åŒ€ã€‚Place the sanding board between the conveyor belt and the sanding belt (below the sanding belt), rotate the sanding belt by hand and observe the traces left on the board after the sanding belt rotates.If the plate left and right traces are not uniform, adjust the rubber roller hand wheel until the abrasive belt on the plate to be uniform.

（3）检查气压是否正常。

Check the air pressure

    若不正常，检查空压机是否打开。

If not normal, check whether the air compressor is open.

    （4）检查压辊压着力是否正常（压辊要比胶辊提前1厘米先接触板材）

å¦‚æžœä¸æ­£å¸¸ï¼ŒåœæœºçŠ¶æ€ä¸‹ï¼Œä¸Šå‡è¾“é€å¹³å°è‡³ç ‚å¸¦ä¸€åŽ˜ç±³å¤„ï¼Œæ¾å¼€

压辊螺丝，调节螺帽至压辊座平行，拧紧螺丝。

Check whether the pressing force of the roller is normal (the roller should first the plate 1 cm ahead of the rubber roller) .If it is not normal, when stop, lift the conveyor platform to 1 cm of sand belt and loosen

Press the roller screw, adjust the nut parallel to the press roller seat, tighten the screw.

二、开机操作Boot the operating：

Â Â Â Â ä¸Šè¿°æ£€æŸ¥å®Œæˆæ— è¯¯åŽï¼Œå…ˆå¼€å¯è¾“é€å¸¦ä½¿å…¶è¿è½¬å‰è¿›ï¼Œæ‰“å¼€å¸å°˜åŠŸ

能后相继开启1#、2#、3#、4#ç ‚å¸¦ï¼Œå¾…ç ‚å¸¦ç”µæœºå·¥ä½œç¨³å®šåŽæŠŠç¬¬ä¸€å¼ æ¿ææ”¾äºŽè¾“é€å¸¦ä¸Šå¼€å§‹ç£¨ç ‚ï¼Œæ£€æŸ¥ç£¨ç ‚åŽçš„æ¿ææ˜¯å¦è¾¾åˆ°æ‰€éœ€æ•ˆæžœï¼Œè‹¥æœªè¾¾åˆ°ï¼Œç‚¹åŠ¨ä¸Šå‡ï¼ˆé™ä½Žï¼‰æŒ‰é’®ï¼ŒåŠ å¤§ï¼ˆé™ä½Žï¼‰åŽ‹åŠ›ï¼Œç›´è‡³æ¿ææ‰“ç£¨æ•ˆæžœè¾¾åˆ°é¢„æœŸå€¼ã€‚After the above inspection is completed without error, the conveyor belt should be opened to move forward, and the dust absorption power should be turned on

The first plate shall be placed on the conveyor belt for sanding after the motor works stably. Check whether the sanding plate meets the required effect. If not, press the rising (decreasing) button and increase (decreasing) pressure until the sanding effect reaches the expected value.

（注意：电流表要求不得超过电机负载，以免烧坏电机。）

(note: the ammeter should not exceed the motor load to avoid burning out the motor.)

三、停机操作Stop operation：

当板材全部输送出机器后，先相继停止1#ç ‚å¸¦ã€2#、3#、4#ç ‚å¸¦ï¼Œæ— å°˜åŽå…³é—­é£Žæœºï¼Œå¾…ç ‚å¸¦ç”µæœºå®Œå…¨åœæ­¢è½¬åŠ¨ï¼Œåœæ­¢è¾“é€å¸¦ã€‚

When all the plates are transported out of the machine, first stop # sand belt, 2#, 3# and 4# sand belt one after another. Close the fan after no dust. When the motor of the sand belt stops rotating completely, stop the conveyor belt.

故障排除

troubleshooting

(1)电源指示灯不亮：电源不通或未启动钥匙开关。

Power indicator is not on: power is not available or key switch is not activated.

（2ï¼‰ç ‚å¸¦ä¸æ‘†åŠ¨:

Belt nonoscillating：

          检查气压是否正常；

Check the air pressure is normal;

          电磁阀是否损坏；

Whether the solenoid valve is damaged;

          时间继电器是否损坏；

Whether the time relay is damaged;

          摆动气缸是否损坏；

Whether the swing cylinder is damaged;

（3ï¼‰ç ‚å¸¦æ‘†åŠ¨ä¸æ­£å¸¸ï¼š

The belt oscillates abnormally

          调节摆动气缸座；

Adjust swing cylinder seat;

Â Â Â Â Â Â Â Â Â Â æ£€æŸ¥ç ‚å¸¦æ˜¯å¦å¤§å°å¤´ï¼›

Check the belt size of the head;

          光电开关是否有灰尘；

Whether the toelectric switch has dust;

（4）板材打磨后出现波浪纹：

After sanding, the plate appears wave pattern

          检查板材是否有毛边；

Check the panel for rough edges

Â æ£€æŸ¥ç ‚å¸¦æŽ¥å¤´æ˜¯å¦è¿‡åŽšï¼› Â

Check if the belt joint is too thick;

æ£€æŸ¥è®¾å¤‡æœ‰æ— æŒ¯åŠ¨ã€èžºä¸æœ‰æ— æ¾åŠ¨ï¼›

Check the equipment for vibration and screw loosening;

          三角带是否过松打滑；

Whether the v-belt is too loose and skid;

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The plate was not polished to standard

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Check the belt for aging

          电流压力是否过小；

Whether the current pressure is too low; Â Â Â Â Â Â

（6）板材打磨后有一条纵向直纹：

The plate is sanded with a vertical straight p>Â Â Â Â Â Â Â Â Â Â ç ‚å¸¦æŽ‰ç ‚æˆ–ç¼ºç ‚ï¼›

The belt is free of sand or missing sand

          胶辊中有异物；

There is foreign matter in the cots;

          输送带中有异物；

There is foreign matter in the conveyor belt;

          输送带表面有缺陷；

The surface of the conveyor belt is defective;

（7）板材打磨完成有变形现象：

Deformation of plates after polishing:

Â Â Â Â Â Â Â Â ç ‚å¸¦è€åŒ–ï¼›

Sand belt aging;

          电流压力过大；

Excessive current pressure;

（8）板材输送打滑：

Plate conveying is skidding

        输送带涨紧过松；

The conveyor belt tightens too tight

          压辊压力过松；

The pressure of the roller is too loose

（9）吸尘效果不佳：

Poor dust absorptionÂ

Â å¸å°˜åˆ†æœºå£å µå¡žï¼›

The extension is blockedï¼› Â

æ–°ç ‚å¸¦æŽ‰ç ‚ä¸¥é‡ï¼›

The new belt is badly sandedï¼›

           吸风口变形；

Air intake deformation;

（10）卷板走偏：板材边松；

 deviation of coil plate: loose edge of plate;

           压辊压力不均匀；

Uneven pressure of roller; Â Â Â Â Â Â Â Â Â Â

Â ç ‚å¸¦åŽ‹åŠ›ä¸å‡åŒ€ï¼›

Uneven belt pressure;

保养与维护

Maintenance and maintenance

轴承类Bearing types:

每班次清洁、扫除灰尘、铁屑等；

Clean and sweep dust and iron scraps every shift;

æ¯æ˜ŸæœŸåŠ æ³¨æ¶¦æ»‘æ²¹ï¼›

Replenishing the oil weekly;

出现异响，检查维修或更换（以免损坏其他零件）；

Check, repair or replace (to avoid damage to other parts);

 输送带Conveyor belt:

每班次清洁、扫除灰尘、铁屑等（表面、内面）；

Clean and sweep dust, iron scraps (surface and inner surface) for each class.

每班次检查输送带松紧度；

Inspect the belt tightness per shift;

电  机Electric machine:

每班次清洁、扫除灰尘、铁屑等；

Clean and sweep dust and iron scraps every shift.

 时刻关注润滑油的油面；

Keep an eye on the oil surface of the lubricant;

æ¯ç­æ¬¡æ£€æŸ¥ä¸‰è§’å¸¦çš„æ¾ç´§ï¼Œä»¥å…æŸåæˆ–å½±å“ç£¨ç ‚æ•ˆæžœï¼›

Inspect the elastic of the triangle belt every shift to avoid damage or influence the sanding effect;

电器件Electric parts:

每班次清洁、扫除灰尘、铁屑等（以免短路联电）；

Clean and remove dust, iron scraps, etc. per shift (to avoid short circuit connection);

æ¯ç­æ¬¡æ£€æŸ¥ç”µæ°”æŽ¥å¤´æœ‰æ— æ¾åŠ¨ï¼Œä»¥å…å½±å“æ­£å¸¸ä½¿ç”¨ï¼›

Check whether the electrical connector is loose every shift to avoid affecting normal operation;

气动元件：

Pneumatic components:

  每班次清洁、扫除灰尘、铁屑等（以免短路联电）；

Clean and remove dust, iron scraps, etc. per shift (to avoid short circuit connection);

  检查气路中水的过滤，及时清除气路中的水分，以免影响

气动元件的使用；检查二联体中润滑油的油量，时刻保持合理油量。

Check the filtration of water in the air passage, remove the water in the air passage in time, so as not to affect itUse of pneumatic components;Check the oil quantity of the lubricating oil in the joint and keep reasonable oil quantity at all times.

产品列表

Product list

【1ã€‘å¹²å¼ç£¨ç ‚æœº  dry sander

【2】金属板表面拉丝机  Metal surface achine

【3】覆膜机贴膜机  Laminating machine

   普通覆膜机 Common mulch machine

   自动覆膜机 Automatic laminating machine

   覆膜起鼓机 Mulch drum machine

【4】打磨去毛刺机 Polish the deburring machine

【5】升降平台  Lift platform

【6】送料（输送）平台  Feeding (conveying) platform

【7】送料架子  Feeding shelf

【8】地架  Ground plane