Hot selling fully automatic hollow lightweight wall panel production line

All the production process of JQT partition wall board is under control intensively by computer. Including raw materials mixing, forming, cutting, stacking, conveying, curing system all can be adjusted intelligently and operated automatically. The partition wall board production eveloping toward the characteristics of automatic, scale, clean and precise manufacturing.<br /><br /> <br /><br />The production process of fully automatic lightweight wall panel is consists of eight parts:<br /><br /><br /> Automatic mixing and batching system<br /><br /><br /> Automatic mixing and batching system is comprised of vertical planetary mixer, electronic batching machine, cement weighing machine, water spray separator and so on.<br /><br />It can realize automatic batching, automatic water mixing and automatic feeding, which ensures the stability of material properties. At the same time, the mixing system is separated from other equipment, which reduces the noise in the workshop and avoids dust pollution, then realizes clean production.<br /><br /> <br /><br />2. Automatic lifting and palletising system<br /><br /> There are two parts in the lifting system; the upper lifting unit is responsible for hoisting the steel molding plate into the conveyor for palletizing. The down listing system put the cut wall board in good order, and then the wall boards will be sent to curing kiln by ferry vehicle.<br /><br /> <br /><br />3. The extruding and forming system<br /><br /> The extruder machine adopts multi-dimensional frequency conversion vibration and vector control extrusion technology. The models can be debugged and updated according to production tasks.<br /><br />The equipment can produce single row hole hollow partition board of 90mm,100mm,140mm,150mm,180mm thickness and 140mm,150mm,180mm double row hole hollow partition board. It meets the needs of domestic and overseas customers greatly.<br /><br /><br /><br />4. Automatic cutting system<br /><br />The automatic cutting system adopts the non-cylinder reciprocating drive technology with independent intellectual property rights, and the cutting machine cut the wall board into the preset length under the control of the automatic center.<br /><br />The operation is stable and reliable; the movement is accurate and accurate, scientific and reasonable.<br /><br />5. Transfer system<br /><br /> The transportation system adopts electric and pneumatic combination by the automatic control center, the ferry car shuttles between the down lifting unit, the curing kiln and the separation inversion system, which has the function of stack and transportation.<br /><br /> <br /><br />6. Curing system<br /><br /> With solar heat steam curing ways, the curing kiln adjusts the curing temperature of each step automatically according to the science temperature control curve. The wall slab can be out of the kiln after 12 to 16 hours of maintenance and used in 72 hours. After the automatic curing system, the hydration reaction of wall board is sufficient. The compressive strength index of the wallboard can reach above 95% of the final strength (the index requirement of 28 days of natural curing).<br /><br />7. Separating and turnover system<br /><br /> The wall boards get separated from the template with separating and overturning system after curing, and the wallboard pallet to flip device Wallboard to the expected by the turn-over device the flip side. Finally, the finished wallboards are packaged and transported to storage area. The templates fall into clean transport system automatically.<br /><br /> <br /><br />8. Electrical control system<br /><br /> The various systems can be operated by the general console in the production key equipment also has a collect information. And transfer information continuously to the control center. The central computer batches the information and issue instructions to command the systems cooperate with each other, achieving continuous operation of the whole production