PCD Specification
1). Special overall thickness, such as 0.8mm. 1.0mm, 1.2mm, 2.5mm, etc. are available for customization.2). Special PCD thicknesses are also available for customization.3). Both regular and irregular PCD cut tips in various shapes or profiles are available in accordance with customers"drawings.
PCD, Polycrystalond, blanks are cutting tool materials known for their exceptional hardness and wear resistance. They are made by sintering together diamond particles under high pressure and high temperature. These blanks consist of a layer of PCD, which is one of the hardest known materials, bonded to a carbide substrate. The combination of PCD's hardness and the carbide's support structure makes PCD blanks highly effective for machining applications in various industries.
Key Features:1. Extreme Hardness: The PCD layer provides an ultra-hard cutting edge, making it suitable for machining hard and abrasive materials.2. Wear Resistance: PCD blanks can withstand extended use while maintaining sharp cutting edges, resulting in longer tool life.3. High Thermal Conductivity: PCD has exnt thermal conductivity, which helps dissipate heat generated during machining, reducing the risk of tool overheating.4. Chemical Inertness: PCD is chemically inert, providing resistance to chemical reactions with workpiece materials.5. Precision Machining: PCD blanks excel in high-precision machining, making them ideal for industries like aerospace and automotive.6. Reduced Downtime: Their extended tool life reduces the need for frequent tool changes, minimizing production downtime.Applications:
PCD blanks are widely used in various industries for precision cutting and machining tasks. Some common applications include:1. precision tooling industry,aluminum, copper, aluminum/gray iron composites: PCD tools are used for cutting and shaping aircraft components, especially in the machining of composite materials.2. Automotive: used for machining engine components, brake discs, and other hard materials.3. Woodworking: PCD tools are used in woodworking for clean cuts on hardwoods, softwoods, and laminates.4. Composite Materials: PCD is suitable for precision machining of composite materials used in aerospace, automotive, and other industries.5. General Machining: PCD blanks find use in various machining applications where high precision and wear resistance are critical.6. Electronics: PCD is used in the electronics industry for precision machining of PCBs (Printed Circuit Boards) and semiconductor materials.7. Stone Processing: In the construction and stone processing industries, PCD is used for cutting and shaping natural stone, granite, marble, and engineered stone.8. Medical Devices: PCD tools are employed in the manufacturing of surgical instruments and bone implants.PCD blanks are valued for their ability to provide high precision and durability in demanding machining environments, ensuring superior results across a wide range of materials