China made rebar cage welding machine

Fully automatic CNC steel cage roll welding machine

Rebar cage roll welding machine is a kind of equipment controlled by PLC to produce rebar cage. The emergence of CNC steel cage roll welding machine has improved the efficiency of the manufacture of bridges and high-speed rails in China. It has several characteristics, and the processing speed is fast: under normal circumstances, the preparation and welding parts are divided into 5 shifts in two shifts, and 10 people can process more than 20 units12-meter-long finished cages a day (spare, roll welding, reinforced Rib installation, etc.), the working efficiency is very high. The processing quality is stable and reliable: due to the use of CNC mechanized operations, the spacing between the main ribs and the winding ribs is uniform, the diameter of the steel cage is the same, and the product quality fully meets the specifications. During the actual manual production of reinforced cages, the engineering supervisors go to the processing site for inspection almost every day, and after using CNC machining, the supervisors have exempted the mechanically processed products. After using mechanical welding, the material is saved to a greater extent and the construction cost is reduced. Due to the uniform spacing of the main ribs, when the finished reinforced cage is piled, multiple reinforced cages are very accurate when overlapped, saving hoisting time. The mechanical processing of finished steel cage products is guaranteed in terms of quality control. If it is matched with the automatic welding robot produced by Shandong Zhongji Luyuan Machinery Company, one to two people can produce standardized steel cage.

Working Principle

The main ribs of the reinforcement cage pass through the corresponding circular holes of the fixed rotating disk to the corresponding holes of the mobile rotating disk for fixing

The end of the rib is first welded to a main rib and welded at the same time, thereby forming a product reinforcement cage.

Guaranteed Quality And Precision Of Finished Products

Since the reinforcement cage has very high requirements on the accuracy of the distance between the main reinforcement and the winding reinforcement, traditional manual welding cannot guarantee the accuracy and the finished reinforcement cage.

The steel cage roll welding machine produced by Zhongji Luyuan Company sets the spacing parameters on the PLC, installs the servo motor operation, ensures the speed and walking stability, and technically fully guarantees the quality of the finished product and the spacing accuracy.

Features

The automatic steel cage roll welding machine produced by Shandong Zhongji Luyuan Machinery Co., Ltd. has three major characteristics. 1 Fast processing speed. It can produce 120 to 150 meters of finished steel cage products every day. 2 Stable and reliable processing quality: CNC operation is adopted to ensure the quality of finished products and welding accuracy. 3 The company's roll welding machine is equipped with a ch automatically winds the ribs. There is no need to separately arrange manual ribs to reduce labor costs.

Shandong Zhongji Luyuan Rebar Cage Rolingl Welder Configuration

The company's roll welding machine is equipped with a full servo motor as standard to ensure the maximum synchronization of the moving plate and the fixed plate. The reducer used by the company uses a 150-type turbo I dare reducer. The material distribution frame of the roll welding machine uses 45-type manganese-containing steel and a steel cage The following configuration of hydraulic support, each hydraulic support can carry a weight of 4.5 tons. The moving disk and fixed disk panels are made of 10MM steel laser cutting, and the internal rotating wheel of the large disk adopts imported pressure bearings, which can carry 50 tons of weight.

Shandong Zhongji Luyuan Machinery Co., Ltd.

Technical features & advantages:

1. PLC automatic control, frequency converter adjusting speed, High automate procedure. 2. Automatic r loading device,optimize r loading and charing. 3.Automatic spiral ystem,adjust spacing on cage forming quality.

4. Chain conveyor controlled by frequency converter,high accuracy.

5. Automatic welding robot,high accuracy and high quality welding spot(optional)

6. Stable operation, low noise

7. High speed and efficient, low price

Features

1, automatic feeding system, could set distance on-tle error, high quality of reinforcement cage.

2,could automatic weld exactly, reduce labour intensity.

3,use frequency conversion control system to cage holder, moving with high precision.

4, with automatic cage holder, to avoid cage curve because dead-weight.

5, high speed feeding device, high efficiency.

6, could change cage diameter and main reinforcement quantity,

7, Controller: Panasonic or Simens PLC control system, with touchscreen and ABB inverter.

Usage:LUYUAN LYGH series Steel Cage Welding Machine used for making steel cage, widely used in the construction, bridge, high-speed railway construction and other fields

warranty and service

1, warranty period 1 year from B/L date.

2, within warranty period you could get spare parts for free.

3, You could get free training in our factory.

4, 24 hours technical support by calling or door-to-door service.

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