Quick Details
- Processing Time:90working days
- Port:Shanghai/Guangzhou China
- Supply Ability: 20 Sets Per Year
- Brand Name:BOYUAN
Bottled Water Production Line
1. Project
Overview
At the invitation of *** Company, we provide technical consultation and quotation scheme for ****BPH bottled water
production line project located in *** City. After preliminary
communication in the early stage, this project is a turnkey project, including reverse osmosis
water treatment equipment, automatic energy-saving bottle blowing machine, constant torque 3-in-1 filling machine, hot melt glue labeling machine, color film packaging machine, empty/full bottle conveying system, blow drying machine, bottle body/mouth coding machine, CIP and other full set of
production line equipment; It
also includes high/low pressure air compressor system, water chiller and
other public equipment; As well as installation, commissioning, operator training, after-sales support and other comprehensive
services.
2. Principles of system design
and supply
2.1 Product quality meets the national
standards, enterprise standards, and meet the needs of terminal customer according to the contract;
2.2 The whole plant design and equipment
performance can keep up with the world's leading level;
2.3 The taste of the water is pure,
without any miscellaneous taste, and sweet;
2.4 Product packaging quality (bottle
shape regular/wall thickness uniform; No scratch on the surface/no obvious scratch on the bottom of the supporting ring/no damage to the cap/accurate liquid level; Package type regularity,
etc.);
2.5 Shift production and annual
capacity;
2.6 Adaptability to multiple categories
and packaging forms;
2.7 Raw material, energy consumption and
cost control;
2.8 Easy operation, automation and system
upgrade;
2.9 Technology life and adaptation time to
market;
2.10 Health requirements and production
safety;
2.11 Equipment repair, maintenance of
convenience, and long-term technical support;
2.12 Total investment cost
control;
3. Product Information:
3.1 Bottle
model:Round Bottle
3.2 Bottle Mouth: 3025 or 2925
3.3 Bottle
Volume: 550(13g)/1500ml
3.4 Packing Quantity:
16 bottles of 550ml; 24 bottles of 500 ml; 6 bottles of 1500ml
4. Raw Material, Formula and Packing Material
4.1. Water
source: Municipal tap
water
4.2. Formula: Pure
Water
4.3 Packaging material: PET bottle /PP bottle cap /PP label /PE packaging film
5. Construction Condition
5.1Plant Size:above 2000㎡
5.2 Height:6m
5.3 Purification requirement: 100000 class or less cleaning filling room
6. Standard of Equipment and Product
6.1 Water treatment manufacturing standard:《Q/QQSCL 001-2016》
6.2 Blowing machine manufacturing standard:《GB/T
26995-2011》
6.3 General technical specifications for
filling machine:《GB/T 26995-2011》
6.4 Hot
melt glue labeling machine:《GB/T36236-2018》
6.5 Packaged drinking water:《GB19298-2014》
No.
Description
Spec.
QTY
Remark
A. Water Treatment
System
1
Water treatment system
BY-RO-10T/H
1 set
All stainless steel structure, including an 10T sterile
water tank, ozone mixer, ozone machine, cleaning system, water supply system;
Capacity:10000L/H
B. Primary Packaging
System
1.1
Fully automatic blowing
machines
BY-6CR1.5L
1set
Capacity:
11000-13000BPH(550ML), or
bottle below 0.6L; All machining parts are CNC, 20 sets; nice stability
1.2
High pressure air compressor
8m3/min
1 set
8m3/min
1.3
Air dryer(high pressure)+filter+Oil-water
separator+
smell remover
8m3/min
1 set
BOYUAN
1.4
Cold water chiller
6HP
1 set
BOYUAN
1.5
High pressure air tank
1.0m3/min 30KG
1 set
BOYUAN
1.6
Cooling Tower
50T/H
1 pc
BOYUAN
1.7
Molds
350ml
1set
7075 Aviation aluminum
1.8
Molds
600ml
1set
7075 Aviation aluminum
2.1
3-in-1 Filling machine
BY-24-24-8
1set
Capacity: 12000BPH(500ML);Including caps feeder, on-line
cap washer, and lamp inspection
2.2
Automatic bottle capping
machine
BY-L
1set
BOYUAN
2.3
On-line Washing Cap Machine
BY-O
1set
BOYUAN
2.4
Lamp inspection
DJ-1
1set
BOYUAN
C. Secondary Packaging
System
1
Holt-melt adhesive labeling
machine
BY-250DH
1set
Capacity: 12000BPH(500ML)
2
Air supply chain
FS-22*20
20 meters
Including fan, inverter controller
3.1
conveyor
SS-89
120 meters
Including water pan, wire way, Omet motor of thickness 2.0; Labeling and packaging machine include no pressure conveying
system
3.2
Power head
0.75KW
10pcs
Each set contains Danfoss inverter control;
4
Bottle dry machine
CG-01
1set
Framework structure
5
Ink jet printer
Video jet
1set
Large character coding on outer
packaging
6
Laser printer
BY-D300
1pc
Date Code on bottle neck
7
Film packing machine
BY-20M
1set
16 pack/min; each package can be 15, 18, 24
bottles
D. Public
Equipment
1
Low pressure air compressor
4m3
1 set
Screw model, including storage tank, cold drying and filtration system
2
Air dryer(low
pressure)+filter+
smell remover
4m3/min 10KG
1pc
BOYUAN
3
Low pressure air tank
1.0m3/min 10KG
1pcs
BOYUAN
E. Installation
material
1
Full set accessories
Standard
1set
2
Installation material
Prepared by users
1 set
Water and electrical installation materials. Including PVC
and stainless steel pipe valves, trunking, wires, electrical boxes, etc .
3
Laboratory equipment
Prepared by users
1 set
Detection of microorganism, sensory and other
indicators;
4
Installation, debugging,
training
expected 3 people to take 60
days;
7.
Layout chart(First draft):