Quick Details
- Processing Time:7days
- Port:shenzhen
- Supply Ability: 10 Sets Per Month
- Brand Name:aitop
Single side automatic
spot-welding machine
Function Description:
It is mainly suitable for 18650 26650
32700 32140 cylindrical battery. The max 99 sets of programming data can
be stored for simplify the exchange operation. It is universal machine which can by used for all kind of cylindrical batteries production just to changing the welding fixture only. Machine
associated with X/Y axis full servo driving, ball screw drive system to ensure spot welding accuracy.
1>Machines which automatically Weld Nickel Sheet to Battery Cell Electrode.
2> Used for battery factories automatical production in power banks, laptops and ebikes,
etc.
3> Do 1500pcs welding per hour.
4> Touch screen operation, easy and fast responding.
5> 0-1 worker to operate the machine, fast and with great efficiency.
Can be connected to other machines to proceed
automatically.
6> Air cooling, manual programming & CAD drawing input available.
7> 12 months warranty and life-time maintenance.
l The standard machine is suitable for the
following products: a maximum of 20 rows and 20 columns totaling 400 batteries can be welded in any combination for
18650.
(Considering the layout of special-shaped nickel sheets, the number of cells will be less than 400 when actually making fixtures)
l The principle of the equipment: multiple
sets of series and parallel automatic welding are realized by placing the batteries and nickel sheets through manual fixtures
l Product model and function
introduction AITOP-800
1. The overall appearance is
elegant and beautiful.
2. The battery
pack adopts single-side rotation spot welding, which is easy to debug.
3. The spot
welding head adopts precision slider, which has a longer life.
4. The spot
welding head uses a double-scale knob to adjust the spot welding pressure change to ensure that the welding pressure is balanced every time and avoid the phenomenon of fire and virtual
welding.
5. With
breakpoint resume function.
6. High-precision
screw module and servo system are used to realize high-speed spot welding, precise positioning, low noise, and stable and reliable welding.
7. The electrode
adopts air cooling to dissipate heat, which has good temperature uniformity. The difference in resistance value caused by high temperature will not lead to false welding and explosion.
8. With 16 years
of battery welding experience, we can help customers choose suitable power sources and reduce investment costs.
9. With the MDB-5000
(8000A option) transistor welding machine, it can realize
double-needle forward and reverse diversion welding; avoid single-needle looseness or sticking.
10. The modular
design of the spot welding head is convenient for debugging and later maintenance.
11. The workbench
is 535x535, which can realize the welding of battery packs below 20*20.
l Appearance
structure
1-1 overall schematic
diagram 1-2 front
diagram of machine head
1-4 fixture platform 1-5 servo screw module
l
l List of main components of the equipment
name
brand
model
working life
Warranty time
stepper motor
Reese
57electric motor
Over 5 years
One year
servo motor
Panasonic / Huichuan, Japan
450W
Over 5 years
One year
control card
Aitop
ATP01
Over 5 years
One year
Silk pole guide rail
Taiwan hiwin
Over 5 years
One year
standard parts
Chaltogether
Over 5 years
One year
Switch, relay
OMRON
Over 5 years
One year
Cylinder sensor
Gas stand can
Over 5 years
One year
cylinder
xingcheng
Over 2 years
One year
solenoid
tiangong
Over 2 years
One year
man-machine interface
Kunlun tongtai
7-Inch touch screen
Over 5 years
One year
l
l the overall parameters
Dimensions: length 1000×width
900×height 1750mm
Working power supply: 220V
50HZ or 380V
Total power: ≤3KW
Working pressure:
0.5-0.8MPa
Ambient temperature:
0-50°C
Use relative humidity:
15-90%
Battery combination form:
20*20 batteries in series
Welding comprehensive
efficiency ≥1500PCS/h cell
Welding nickel sheet
thickness: 0.2mm
Adjustment time for type
change: ≤1min
Welding position accuracy:
≤0.1mm
l Equipment safety:
1. There is a protective cover
on the dangerous part of the whole machine when it rotates and punches.
2. Schematic diagram of
equipment risk sources (including: stamping, cutting, high-pressure blowing, heat source, power supply, radiation, chemicals, etc.)
3. All risk sources are posted
with eye-catching signs (the format is in accordance with the national unified standard)
l Technical training:
1. The supplier provides
equipment operation, inspection, maintenance and maintenance instructions
Eight: Equipment
after-sales:
1. From the date of completion
of acceptance, for failures and damages that occur during normal operation and maintenance, the free warranty period for the whole machine is one year. During the warranty period, if the buyer's
personnel do not operate properly or intentionally damage it, the maintenance costs incurred will be borne by the buyer. .
2. The supplier’s response to
equipment abnormalities must be timely and not affect the normal production of the buyer (response time is subject to the terms of the commercial contract). When the equipment failure involves
the buyer’s suspension of production or has a great impact, the supplier needs to give telephone guidance immediately, force majeure except.
3. Suppliers provide free
software upgrades
A spare parts list is provided
and a set of spare parts is included with delivery
3 in 1 automatic labeling insulating paper testing picking spot
wedling 18650/26650/32650 battery cells suit for go puck power bank battery bank battery pack power pack
step1.Automatic labeling insulation paper
Input gas source: 0.4-0.8Mpa
Function Style: step motor with pneumatic
Input voltage: AC220V
Sticker Matrials: Barley paper or PVC
Sticker Matrials Size: Barley paper Maxium 350mm;Scroll Internal Diameter
72-75MM
Adaptable Battery Cell 18650 battery Plus-n-Minus
Power: Electric power or pneumatic
Control Instrument: 7.5feet contact screen.PLC programming machine and step
motor
Electrodes to the body distance: 100 mm (Scalable adjustable)
Producivity: 4000pcs/h; singal 4pcs
External dimensions: 1.3M*1M*1.3M
1.Stickers pasted stable. consistent. and long lasting.
2.Automatic failure alarm.
3.Easy to program. adjust. and opertate for new hands.
4.High Efficiency. fully automatic. saving labour cost.
Step2.Testing and sorting
two-speed cylindrical cell sorter is a cylindrical batteries for
internal resistance, voltage and other parameters of the test sorting equipment, comes with high-precision internal resistance, voltage automatic test system, the device can be set according to
battery internal resistance, voltage fed to the specified precision gear;
Operating Voltage: AC220V ± 10% 50HZ, power: ≤200 W
Working gas source : 0.5~0.6Mpa
Adaptation Battery Specifications: 18650
Separation efficiency: ≥65PPM
instrument : Precision voltage resistance tester
Sorting parameters: Open circuit voltage, AC resistance
Open circuit voltage: Accuracy +/- 0.1% rdg, display resolution 0.1
mV
AC resistance: Accuracy +/- 0.5% rdg, display resolution 0.01 mOhm
Producivity:3000pcs/h
step3.Spot welding
1.Power supply: 220V / 50Hz
2.Total power: 2.4KW
3.Working pressure: 0.4-0.6MPa
4.Ambient temperature: 0-50 ℃
5.Use Relative humidity: 15-90%
6.Battery: 18650
7.Battery combinations: a combination of Section 12
8.Welding Producivity:> 1800PCS / h
9.Welding nickel plate thickness: 0.1-0.2mm
10.Welding nickel sheet width: 2-6mm
11.Internal resistance battery voltage accuracy: ± 1%
12.Bonding insulating washer thickness: 0.25-0.5mm
13.Change mpodel adjustment time: ≤15min
14.Nickel sheet welding position accuracy: ≤0.2mm
Feature
1. power bank automation system for voltage detection
resistance. insulation sheet attached to the positive electrode. the battery combination welding.
2.All optional functions alone integrally formed combination machines.
Shenzhen
Aitop Intelligent Equipment Co., Ltd.
Website:
Contact us :
Email:
whatsapp/wechat:+8618520989583
Looking forward to establish good business relationship with you in the
new future
18650 sorter 18650 automating 10ch
sorting machine
Features:
10 ch sorter main achievement of the bulk material on a cylindrical battery,
automatic cutting test, the robot
automatic binning and other functions. Equipment according to the parameters set by the
different battery internal resistance
and voltage precision sorting by the robot to a different gear, this device
implements the 10 sorting, and can be tested per
hour with a group of about 80pcs/min batteries. No similar equipment in the industry is currently the fastest cylinder
sorter. Batteries test data system to achieve database management, long-term preservation,
traceability and strong.
AITOP-1000 18650 sorter 18650
automating 10ch sorting machine
Features:
10 ch sorter main achievement of the bulk material on a cylindrical
battery, automatic cutting test, the robot
automatic binning and other functions. Equipment according to the
parameters set by the different battery internal resistance
and voltage precision sorting by the robot to a different gear,
this device implements the 10 sorting, and can be tested per
hour with a group of about 80pcs/min batteries. No similar
equipment in the industry is currently the fastest cylinder
sorter. Batteries test data system to achieve database management,
long-term preservation, traceability and strong.
model: aitop-1000
Single-phase 220VAC power: 0.8KW
Working gas source: 0.5-0.6MPa
Adaptation battery Dimensions: 18650
Separation efficiency: 80PPM above
Weight: About 300KG
Dimensions : Length 100 * W 140 * H 160cm
instrument: Precision voltage resistance tester (optional)
Sorting parameters: Open circuit voltage, AC resistance
Open circuit voltage accuracy :± 0.1% rdg Display Resolution:
0.1mvΩ
AC resistance accuracy: ± 0.5% rdg Display Resolution:
0.1mvΩ
MODEL:AITOP-TY-1000
Voltage: 220V 50HZ Power: 1.2KW
Working pressure: 0.4-0.6MPa
AITOP-50 Feature 1
,Imported energy storage power, welding voltage lockout technology to prevent network pressure fluctuations in the welding current.
2
,Welding adjustable pulse width, small spatter, weld discoloration.
3
,Discharge of imported IGBT module, enabling single-pulse and double pulse with multi-pulse welding.
4
,Advanced technology: the continuous exchange with the international advanced inverter technology improvement and innovation. Dual pulse welding, welding and continuous pre-welding. Pre-solder
oxide removal, remove debris, reducing the spark,, Continued solder joint cosmetics firm, no black, solder joints uniform size burr, does not affect the appearance of the
product.
5
,Adjustment easy to use: solder pin spacing is adjustable, suitable for fine components welding, alignment accuracy, high yield.
Scope: 1
,This professional welder power battery cells (thick slices 0.5mm or less) welding design.
2
,18650 nickel belt suitable for welding, soldering connection battery, button cell welding, with guide wire between the nickel-metal hydride batteries and lithium batteries, nickel plate
aluminum alloy nickel composite tape, appliance parts and welding wire, light bulbs foot welding, welding mobile power and cell phone battery. Welder MPU microcomputer control, pneumatically
operated, small dimensions, with a protection circuit and alarm display, welding preheat wave, voltage fluctuation automatic compensation function to ensure stable energy output, high
joint quality, easy maintenance, can improve the welding effectiveness. Suitable for high-volume production line.
Manual spot welding machine
MODEL:AITOP-50
Voltage: 220V 50HZ Power: 0.5KW
Working pressure: 0.25-0.4MPa
Welding thickness: 0.1m~0.3mm nickel
plating
Automatic Both side welding machine,
MODEL:AITOP-700
Voltage: 220V 50HZ Power: 3KW
Working pressure: 0.4-0.6MPa
Welding platform load:60kg Max
1. Machines which automatically Weld Nickel Sheet to Battery Cell Electrode.
2. Used for battery factories automatical production in power banks,
laptops and ebikes, etc.
3. Do 2000pcs welding per hour.
4. Touch screen operation, easy and fast responding.
5. 0-1 worker to operate the machine, fast and with great
efficiency.
Can be connected to other machines to proceed
automatically.
6. Air cooling, manual programming & CAD drawing input
available.
7. Overseas sales office in New Delhi, India.
8. 12 months warranty and life-time maintenance.
Techinical Parameters:
Power supply:
220V, 50HZ, 3.6Kw
Use pressure:
0.3-0.8Mpa
X Module travel:
0-350MM maximum 18 cores
Y Module travel:
0-135MM maximum 7 cores
X-axis emission batteries:
18PCS within
Y-axis discharge batteries Number:
Within 7 lines
Dimensions:
L1300 * W750 * H1300MM
Machine weight:
150KG
Productivity:
6 & 16 string, 5 & 16 strings, strings 4 & 16,
3 & 16 series, about 2000 batteries/ hour
PVC Shrinking Machine
MODEL:AITOP-6040
Voltage:380V/50HZ Power:10KW
Conveying weight:20kg Max
Shrinkage temperature:0-200℃
Conveying speed:0-10M/s
Usage:
The shrink film is wrapped on the outside of the product or the package, and
after being heated, the shrink film shrinks and wraps the product or the
package, fully displays the appearance of the article, improves the product's
marketing performance, and increases the appearance and value. The articles
packaged by the heat shrinkable machine can be sealed, moisture-proof, and
anti-pollution, and protect the goods from external impact, and have a certain
cushioning property, especially when the package is fragile, which can prevent
the container from scattering when broken. In addition, it reduces the
possibility of products being dismantled and stolen. It is applied to light industry,
food, beverage, tableware, hotel supplies, stationery, arts and crafts, hardware
tools, daily necessities, chemical products, etc. It adopts electronic grade
variable speed transmission, which is stable and reliable, long life and low
noise.
Features:
1. The main electrical components are imported:
2, the device is small in size, short warm-up time, power saving
3. Adjust the width and narrowness of the reserved film before and after bag
making according to the specifications of the product, and match the shrinkage
ratio of different packaging films to achieve the ideal shrinkage effect;
3. The high-power circulating air motor is used to cooperate with the hot air
flow of the furnace wall to conduct the hot air transport, so that the furnace
produces uniform circulating air, the shrinkage effect is ideal and the heat
energy loss is greatly reduced;
4. The shrinking furnace conveyor chain adopts rod type conveying, and the
jacket has black high temperature resistant silicone tube, which is stable and
does not burn film;
5, using German imported conveyor belt, high strength, wear resistance;
6, the heating pipe is a stainless steel heating pipe, the normal service life of
5-10 years.
7.Suitable for packaging of regular or irregular items
Technical
Parameter
Specifications: 600mmx400mm (width * height)
Packing product applicable specifications: 590mm wide * 390mm high * N long
(within)
Applicable packaging materials: PVC, POF, PE, PET, PP,
Temperature control: 0-300 ° C (adjustable)
Conveying speed: 0-12 m / min (adjustable)
Voltage: 380V (three-phase four-wire)
Current: 32A
Power: 12KW
Shrinking furnace dimensions (length x width x height): 1000x600x400mm
Overall size (length x width x height) approx.: 1500x750x1370mm
Delivery method: stainless steel / L, (network / W optional),
Conveyor belt height from the ground: 750±5mm
Delivery load: about 5.0KG
Machine weight: 160KG
Homogenizer: 2
Shenzhen Aitop Intelligent Equipment Co., Ltd.
Website:
Contact us :
Email:
whatsapp/wechat:+8618520989583
Looking forward to establish good business
relationship with you in the new future
Charging Discharging Aging Cabinet
MODEL:AITOP-AG05-100
Voltage:380V/50HZ Single channel power: 500W
Charging and discharging voltage:0-5V
Charging and discharging current:0-100A
Charging Discharging Aging Cabinet
MODEL:AITOP-AG100-60
Voltage:380V/50HZ Single channel power: 6KW
Charging and discharging voltage:0-100V
Charging and discharging current:0-60A
32series BMS tester
MODEL:AITOP-8856
Voltage: 220V 50HZ Power: 0.6KW
Series connection:1-32S
Overdischarge current:200A Max
Overcharge/discharge voltage:0-5V
This machine is designed for test protecting voltage of over charge, recovery voltage of over charge, protecting voltage of over discharge, recovery voltage of over discharge, protecting
current of over current, delayed performance of over current protecting total current self consumption 1~32 series power battery protection board tester
Application:
TWSL-8856
multi-function PCB board testing system mainly faces the PCB board manufacturer and power battery pack manufacturer for detection of battery protecting board.
Features:
1,
Short circuit protection test
2,
Self consumption of each PCB board test
3,
Equalizing current and balance voltage test
Detailed
configuration:
Item
Range Accuracy
Test
rate of series 1-32 series optional
Over
charge protecting voltage 0-5V ±5mV
Over
discharge protecting voltage 0-5V ±5mV
Over
charge recovery voltage 0-5V ±5mV
Over
discharge recovery voltage 0-5V ±5mV
Over
charge protecting current 0-50A ±0.1A
Over
discharge protecting current 0-120A ±0.1A
Balanced
turn-on voltage 0-5V ±5mV
Equilibrium
real time current 0-1000MA ±1mA
Over
current protection delay 0-8S ±1mS
Total
self current consumption 0-10MA ±5uA
Single
self current consumption 0-500uA ±1uA
Loop
resistance 0-200mΩ ±1mΩ
Short
circuit protecting
(more
than 10 series) 0-9999u
24series BMS tester
MODEL:AITOP-8858
Voltage: 220V 50HZ Power: 0.6KW
Series connection:1-24S
Overdischarge current:200A Max
Overcharge/discharge voltage:0-5V
Features: This
machine is designed for test protecting voltage of over charge, recovery voltage of over charge, protecting voltage of over discharge, recovery voltage of over discharge, protecting current of
over current, delayed performance of over current protecting total current self consumption 1~24 series power battery protection board tester.
Application:
1~24/32
series power battery protection board tester multi-function PCB board testing system mainly faces the PCB board manufacturer and power battery pack manufacturer for detection of battery
protecting board.
item
value
Place of Origin
China
Guangdong
Brand Name
AITOP
Model Number
AITOP-8858
Product name
Battery BMS Tester
Application
BMS/PCB
WEIGHT
30KG
Supply voltage
220V
Current range
60-120A
Size
410*422*200mm
Keyword
battery bms pcb tester
Color
Picture Display
MOQ
1 Set
Warranty
1 Year
Capacity tester 5V 3A,380v
MODEL:AITOP-CT512-0503
Capacity tester 5V 6A,380v
MODEL:AITOP-CT512-0506
The main function features of the equipment
1.Each device can perform constant current and constant voltage charge and constant current discharge test on 512 batteries that meet the voltage range.
2.Using the constant current-constant voltage power supply of the invention patent, there is no impact from constant current to constant voltage switching, which is especially suitable for the
requirements of lithium ion battery charging.
3.The device uses an AVR single-chip computer as the control center. With the external sampling circuit, it can be controlled by the superior computer. When connected to the computer, it can
save the full charge and discharge curve of all channels, and can also be separated from the upper computer and complete the operation through the control panel. Constant current constant
voltage charge, constant current discharge test, time sorting and other work.
4.Each battery fully has its own constant current and constant voltage source, and its own loop does not affect each other
5.Real-time detection of each battery voltage, charging, the first constant current charging, when the battery voltage reaches the set value, will be smoothly transferred to constant voltage
charging, to meet the set time or current termination conditions, the charge is over. During constant current discharge, when the battery voltage is lower than the set value, the discharge is
completed and the corresponding battery indicator lights up.
6.With the power-off protection function, the original work flow can be continued after the call.
7.The power tube uses 50N06, suitable for batteries that require lower discharge voltages, such as lithium iron phosphate batteries.
8.The
upper computer can set 32 process parameters and 256 cycles. Each host computer can connect 1 to 20 sets of single-chip microcomputer systems (10 sets or less are recommended).
9.Supporting
software features. 10.a) Using graphic operation interface to display the data of each battery voltage, current, time, capacity, etc., and display the corresponding working status and abnormal
conditions in various colors;
1.b)
Any segmented battery capacity indication (up to 100 segments);
2.c)
The data points can be recorded according to the voltage, current, and time variation conditions to form a complete charging and discharging curve data. The time interval of the curve data
points is ≤ 4 seconds.
1.d)
multiple conditions (capacity, time, open circuit voltage, discharge platform, etc.) for battery sorting;
1.e)
automatically calculate the constant current charge ratio, capacity loss, discharge efficiency, average voltage, median voltage and other data;
1.
f) Operator authority settings, classification operations;
2.
g) can display charge and discharge curve diagram, cycle diagram;
Number of device channels
512 channels (full screen control) ,AITOP-CT512
Sampling inspection interval
≤8 seconds/cycle
Accuracy of current measurement
±0.1%FS
Sampling Current Accuracy
±0.1%FS
Voltage measurement range
0~5V,resolution 1mV
Accuracy of voltage measurement
±0.1%FS
Charge&discharge voltage range
Charge:0~4.5V,discharge:4.5~2V(External connection length
cannot exceed 2.5 meters)
Constant voltage setting range
3 ~4.5V
Constant pressure setting accuracy
±0.1%FS
Time range
0~30000 minutes/step,accuracy:±0.1%
Cooling method
air cooling, upper air
Fixture form
Circuit connection between fixture and device is realized by
terminal
Working environment
Temperature: 0~40°C, relative temperature ≤85% (No water
condensation)
Dimensions
1455mm (W) x 670mm (D) x 402mm (H)
Power Supply
Three-phase four-wire system,AC 380V±1 0%, 50HZ
Full load power consumption
≤ 11KW
Shenzhen Aitop Intelligent Equipment Co., Ltd.
Website:
Contact us :
Email:
whatsapp/wechat:+8618520989583
Looking forward to establish good business
relationship with you in the new future
Rechargeable Cylindrical
18650 Cell 3.7V 1200Mah-5000Mah Lithium Ion Battery
MODEL
18650 BATTERY
Brand
POWERSHIBA or OEM
Voltage
3.7V
Nominal Capacity
1200mah-2600mah
Weight
43g
Cycle life
1000times
Dimension
18*65mm
32140 3.2V 15Ah 48Wh LifePo4 Cylindrical Rechargeable
Lithium Battery Cells
Item
Specification
Remarks
Typical Capacity
15500mAh
0.5C5A discharge
Minimum Capacity
15000mAh
0.5C5A discharge
Nominal Voltage
3.2V
Discharging Voltage (Min)
2.0V
Charging Voltage (Max)
3.65±0.05V
Charging Current(Std)
3000mA
0.2C5A(0 ~ +45°C)
Discharging Current(Std)
3000mA
0.2C5A(-20 ~ +60°C)
Max Charging Current
15000mA
1.0C5A(0 ~ +45°C)
Discharging Current(Max/Peak 3s)
75000mA
5.0C5A(-20 ~ +60°C)
Max continuous Discharging Current
45000mA
3.0C5A(5 ~ +45°C)
Internal Impedance
≤3.0mW
AC Impedance 1kHz
Cell Weight
300g
About
Storage temperature range
< 1 Month
-20 ~ +60°C
< 3 Month
-20 ~ +45°C
<12 Month
-20 ~ +25°C
Charging temperature range
0 ~ +45°C
Full Charge
The charger supplies 0.2C5A constant current until battery voltage reaches 3.65V,then be
changed at constant voltage of 3.65Vwhile tapering the charge
current to less than or equal to 0.01C5A.Charging time is 5.0 hours in all.
Capacity
①Within 1 hour after fully charged, discharged at 0.5C5A continuously down to 2.0V.
³ 100% capacity
②Within 1 hour after fully charged, discharge at 1.0C5A continuously down to 2.0V.
³ 95% capacity
Cycle life
A battery unit shall be repeated 3500 charge/discharge cycles, charged at CC-CV(0.2C5A-3.65V) for 5 hours, discharged at
0.5C5Acontinuously down to 2.0V Cut-off Voltage, Measure discharge capacity.
³ 80% capacity
Capacity retention
After fully charged, stored for 28 days at 20°C, then for 1 hour at normal temperature and continuously discharge at 0.2C5A
to2.0V.
Capacity retention rate ³ 95%
Shenzhen Aitop Intelligent Equipment Co.,
Ltd.
Website:
Contact us :
Email:
whatsapp/wechat:+8618520989583
Looking forward to establish good business
relationship with you in the new future