Quick Details
- Processing Time:15DAY
- Port:DALIAN
- Supply Ability: 15 Sets Per Month
- Model Number:TM-3000F
- Dimension(L*W*H):12200mm×2480mm×2150mm
- Certification:CERTIFICATE OF UTILITY MODEL PATENT
- Brand Name:ZHT
- After-sales Service Provided:5YEARS
- Brand Name:ZHT
Vacuum
Membrane Press with Automatic Pin Support System
Specification: TM3000F
Feature:
1. Fast speed:
The
working period of ordinary workpiece is less than 2 minutes after it enters the main machine, which is 2-4 times of the efficiency of common positive and negative pressure membrane pressure
equipment.
2. Good effect:
The
product processed by common film has clear groove, no open side, bubbling, no color difference, and high light working surface has strong adhesion, and the effect reaches the international
leading level.
3. Low energy consumption:
The
total power of the machine is 43KW, which is one half of that of the peer equipment;The main heating starting power is 18KW, and the average power consumption is 13KW/h.
4. High configuration:
The
key part of the machine adopts original parts from Germany, Japan and Taiwan, which is high configuration and stable performance.
5. High working efficiency:
The whole machine adopts automatic top block.
Compared with other domestic manufacturers, it saves the technological process of making the pad, saves the cost of process raw materials, saves the scanning sequence of the pad of the equipment,
saves the time of laminating process, greatly improves the working efficiency and reduces the labor cost.
6. High degree of automation:
The
machine is equipped with automatic fabric selection tilting rack, automatic film cutting device, automatic gasket device, laminating device of pressing machine, pallet lifting device and finished
product rollover collection device, etc., with high degree of automation, smooth and close process and one-stop film-covering process production.
Technical parameter
Dimensions
10500mm x2100mm x2000mm
Bed dimension
3000mm x1150(1300)mm x 55mm
Maximum machining height
60mm
Maximum working area
3000 x1150(1300)mm
Total power
45KW
Actual power consumption
10KW
Total weight
4T
vacuum degree
≤-0.095Mpa
Hardware Configuration
Frame
Cut the whole steel plate
Number of cylinders
8
Cylinder diameter
180mm
Cylinder structure
solid
Cylinder stroke
200mm
Hydraulic system
Taiwan
Heating system
Electric heating (nanotechnology)
Vacuum pump (import)
SV100
Relay (import)
Schneider
Upgrade improvements
u The walking guide is made in Taiwan, and the workbench walks more
smoothly.
u The racks are all sandblasted to enhance corrosion resistance.
u The lifting balance system is easy to adjust, and the rise and fall are more
stable.
u Hydraulic system oil port improvement and maintenance is more convenient.
u The aluminum frame is processed by one body, and no weld seam increases the
strength.
List of main disc components (main panel length 1250mm, width
500mm)
No
Name
Model
Quantity
(unit)
Manufacturer
1
residual current operated circuit breaker
DZ15LE-1004901
1
Chint
2
Current Transformer
BH-0.66
3
Chint
3
low voltage fuse base(insurance)
6A fuse link
RT18-32
R015
5
5
Chint
4
Control Transformer
BK-50VA(380-220V)
1
Chint
5
phase-phase sequence protection relay
XJ3-G
1
Chint
6
plug-in relay (single open and single closed)
Base socket
RXM2LB2P7
RXMZEM2C
13
13
Schneider
7
plastic case circuit breaker
DZ108-20(5-8A)
DZ108-20(5-3.2A)
1
1
Chint
8
miniature circuit breaker
DZ47-60
4
Chint
9
0910 Series AC Contactor
LC|E0910M5N
3
Schneider
10
2510 Series AC Contactor
LC|E2510M5N
5
Schneider
11
24V power supply
S-100-24
1
Chint
12
PLC host
VBO-32MR
1
Vigor
13
PLC expansion slot
VB-8YR
1
Vigor
14
PLC display
HITECH
1
Schneider
15
E310 Series Inverter
E318-402-H3
1
Vigor
16
terminal block
terminal block
TD-20A
TB-4504
71
10
Chint
17
trunking
500mm
890mm
2
4
Chint
List of panel components (length 450mm, width 385mm)
1
Thermostat
HMT7
4
TaiWan
2
voltmeter
82L1型
1
Chint
3
ammeter
85L1型
3
Chint
4
green button
XB2-BA35
1
Schneider
5
red button
XB2-BD25
1
Schneider
6
single open button (single file)
XB2-BD25
6
Schneider
7
Emergency stop
XB2-BS545
1
Schneider
Electrical component list
Equipment maintenance
every 3-6 months, the vacuum pump changes oil once, and the filter is
cleaned every 15 working days;
How it works
This machine adopts human-computer interface, easy to understand and operate, automatic double-station machine
v Preheating equipment
v Put product
on the workbench
v Pull the
PVC membrane and cover cabinet door
v Cutting
membrane
v Enter the
machine
v The
membrane floating up and heating
v Vacuum plus
negative pressure plus positive pressure
v Release of
positive and negative pressure
v Unloading
hydraulic
v Drop
workbench
v Workbench
out
v Flipped board sucking
sample up
v Cut
membrane
v Work
end
This process is done automatically by one click
Silicone plate life
The silicone plate is imported from Korea and can be used for 3-4
months (about 1000 hours) and can be repaired. (This accessory is not covered by the warranty)
Differences from other machine
1. Low energy consumption: The press adopts nano heating mode, which
has heat conduction heating and infrared radiation heating at the same time. The heating power per hour is about 10KW, which saves half of the electricity cost compared with other manufacturers.
And the heating is even and reliable.
2, work efficiency: high yield of coated workpieces, fast work cycle,
short cycle, a film finished product process is about 3 minutes and a half.
3, reduce labor costs: the machine operators always need 3-4 people,
is one-half of the peer equipment. There are 2 people in the table, 1 person in the station (1 person can be borrowed from the table), 1 person in the trimming position; 6 people in the same
position, 2 people in the table, 1 person in the station, pull The film position is 2 people, and the trimming position is 1 person.
4, large capacity: standard operation 350-400 flat / day, peers are
320-360 flat / day; non-standard operation 230-270 flat / day, peers are 200-240 flat / day.
5. The lifting of the top block is faster: the top block can realize
the locking of the corresponding height due to the principle of gravity action, and the operation is simple and practical. There is no scanning mechanism, which saves the workpiece from entering
the press preparation time, the work cycle is shorter, and the work efficiency is higher.
6. The top block connection does not fall: the connection between the
top block and the bottom plate is locked by an aluminum sleeve, which not only increases the strength of the aluminum plate, but also prevents the top block from being taken out when flipping and
sucking, thereby prolonging the service life of the bottom plate.
7. Cover protection and safety: The equipment cover is beautiful in
appearance and designed by professional industrial designers. The corresponding parts are also equipped with protective nets to achieve double protection.
8. Air film pressure: The equipment has two modes: air film pressure
and silica gel film pressure. Users can choose the membrane pressure method at will. The choice is flexible and convenient, greatly improving the service life of the silicone membrane and saving
the operating cost of the plant.
9. Fast suction speed: The vacuum pumping speed of the suction pump
is 200 cubic meters per hour, the pumping speed is fast, and the pumping time is short.
10. High-quality oil cylinder: 8 cylinders of press, cylinder
diameter is 180, Rexroth quality cylinder, greatly reducing the probability of oil leakage, improving the stability of the equipment, the jacking pressure is relatively abundant, and it is not
easy to leak when charging positive pressure. After a few years of use, the base plate may undergo some deformation, and after the lifting pressure of the cylinder is raised, the press can
continue to be used, which prolongs the service life of the press.
11. High yield: Since the photoelectric scanning mechanism is not
required, there is no possibility that the yield of the workpiece is greatly reduced.
Tool List
Name
Unit
Quantity
1. spanner12×14
bundle
1
2. Hexagon spanner
set
1
3. Phillips screwdriver
bundle
1
4. slot type screwdriver
bundle
1
5. pvc bracket
set
2
6. pvc branch
stick
2
7. fuse
stick
2
8. spanner17×19
bundle
1
9. O-ring
pcs
5
10.compound gasket
pcs
5
11. Limit switch
pcs
1pcs entry table 1pcs workbench out
12. ScrewsM8*30
pcs
12
13. Nuts M8*30
pcs
12
14. ScrewsM6*30
pcs
10
15. Nuts M6*30
pcs
10
Quality and Service are most important things for
us
If you have any problem,please let us know