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The automated packaging and palletizing system consists of automatic bag feeding system, automatic weighing and packaging system, automatic sewing machine, conveyor, bag reversing mechanism,
weight re-checker, metal detector, rejecting machine, pressing and shaping machine, inkjet printer, industrial robot, automatic pallet library, PLC control system and other equipment, which can
complete automatic quantitative packaging and palletizing process for granular materials, powder materials.
The automatic line is available for woven bags, PE bags, paper-plastic composite packaging bags, all-paper packaging bags, all-plastic packaging bags and open or valve port packaging bags. It is
widely used in food, chemicals, engineering plastics, fertilizer, building materials, pigments, minerals industries. The automatic line has high packaging accuracy, no dust pollution, high degree
of automation, and max. palletizing speed of up to 1000 bag / Hour or more.
Technical parameters
1. Material : powder, granules;
2. Weight range: 20kg-50kg / bag
3. Bag type: Open mouth bag or valve port bag;
4. Capacity: 200-1000 bags / hour;
5. Palletizing process: 8 layers / stack, 5 bags / layer, or according to the customer’s requirements
6. Capacity of pallet library: ≥10 pallets.
DCS-5U Fully Automatic bagging machine,automatic weighing and filling machine
Technical Features:
1. The system can be applied to paper bags, woven bags, plastic bags and other packaging materials. It is widely used in chemical industry, feed, grain and other industries.
2. It can be packed in bags of 10kg-20kg, with a maximum capacity of 600 bags/hour.
3. Automatic bag feeding device adapts to high-speed continuous operation.
4. Each executive unit is equipped with control and safety devices to realize automatic and continuous operation.
5. Using SEW motor drive device can bring higher efficiency into play.
6. It is suggested that KS series heat sealing machine should be matched to ensure that the bag mouth is beautiful, leakproof and airtight.
Workflow of automatic packaging machine:
1. Automatic Bag Feeder→
About 200 empty bags can be stored in two horizontally arranged bagging trays (the storage capacity varies according to the thickness of the empty bags). The sucker bagging device provides bags
for the equipment. When the empty bags of one unit are taken out, the next unit's disc is automatically switched to the position of taking out bags to ensure the continuous operation of the
equipment.
2. Empty bag extraction→
Extraction of bags over automatic bag feeder
3. Empty bag open→
After the empty bag is moved to the lower opening position, the bag opening is opened by the vacuum sucker
4. Bag Feeding Device→
The empty bag is clamped at the lower opening by the bag clamping mechanism, and the feeding door is inserted into the bag to open the feeding.
5. Transition hopper→
The hopper is the transitional part between the metering machine and the packing machine.
6. Bag bottom tapping device→
After filling, the device slaps the bottom of the bag to fully implement the material in the bag.
7. Horizontal movement of solid bag and clamping and guiding device of bag mouth→
The solid bag is put on the vertical bag conveyor from the lower opening, and is conveyed to the sealing part by the bag mouth clamping device.
8. Vertical bag conveyor→
The solid bag is conveyed downstream at a constant speed by the conveyor, and the height of the conveyor can be adjusted by the height adjusting handle.
9. Transition conveyor→
Perfect docking with equipment of different heights.
Technical parameters
Serial number
Model
DCS-5U
1
Maximum packaging capacity
600 bags/hour (depending on material)
2
fill style
1 hair/1 bag filling
3
Packaging materials
Grain
4
Filling weight
10-20Kg/bag
5
Packaging Bag Material
Paper bag
Plastic bag
(film thickness 0.18-0.25 mm)
6
Packing Bag Size
long(mm)
580～640
wide(mm)
300～420
Bottom width(mm)
75
7
Sealing style
Paper Bag: Sewing/Hot Melt Adhesive Tape/Wrinkled Paper
Plastic bags: thermosetting
8
Air consumption
750 NL／min
9
Total power
3 Kw
10
weight
1,300 Kg
11
Shape size (length * width * height)
6,450×2,230×2,160 mm
