Quick Details
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- Brand Name:-
PLC Control Polyurethane Foaming Machine, Sponge Mattress and Memory Foam Production
Line
Specification
This machine is mostly used for large-scale continuous foaming production (density is about 6-100kg/m3). Using advanced touch screen and PLC operating system, it
has high degree of automation, low production cost and good foam quality.
It is the most ideal equipment for large-scale foam production. Man-machine interface, constantly changing the formula, can produce Yinggao slow rebound, electronic cotton, bra cotton,
polyester cotton, yellow resistance grade 3-5, powder 10-200 parts, minimum density 6-100, and can also be machined
.
Main specification
Oven Length
18m
Foam Height
1.0-1.25m
Foam Width
1.0-2.25m
foam density
8-200kg/m³
total power
130KW
inner conveyor length
18m
side board adjustable width
0.98-2.3m
conveyer belt speed
0-8m/min
fall plate
seven sections adjustable
total output
100-300kg/min
machine dimension
L35× W4.2 ×H3.2m
Main technique specification:
Dimension
Total length 35m×Total width 4m×Total Height 3m
Foaming material Group
13 groups, man-machine interface, both manual and automatic computer control
Foaming width
980mm～2250mm
Foaming height
Max 1200mm
Foaming density
8Kg/m³～100kg/m³
Foaming speed
2000r/min～7000r/min
Max total output
300kg/min
Material spraying way
① The way of down sprayer head (upper, down, front, the back can be adjusted)
② the way of the trough overflow pipe.
Controlling way of foaming
①PLC controlling can continuously foam two different formulas in one time
②All inverter controlling foaming and work in phase with the production line
③Oven declining board height and width can be adjusted by the control box.
④Oven side links width can be adjusted by the control box
Mixing –head motor
37kw
Total power
About 90kw
How is the packing of the machine?
The entire machine will be nude packing. Some of the parts will be pack in wooden case. Others will be
a simple pack with paper or foam sheets with plastic film.
How many containers will be needed for the whole set of machines?
For the standard 13 groups of Automatic continuous foam machine Total, three containers are enough
2*40HQ+1*20GP. In order to save the place and the cost of delivery, we will also put some parts inside the raw material tank.
We will try the best way to pack all the machine well and also save the freight cost.
Our Services
1. We will help to design the layout of the machine that put in your factory.
2. We will send 2-4 experienced engineers to install and testing the machines.
3. We will teach your engineer how to operate the machine and how to maintain the
machines.
4. We will give you the machine operation manual and the best formulation for target products that
you are going to make.
5. We will help to buy the best raw material for making the foam if you needed.
FAQ:
Q: How many days for the install and testing of the machine?
A: After all the machines in your factory we will send 1-2 engineers to help to install the machine you
must send someone to help about 30 days installation will be finished. After that one electrician and one foaming engineer will come to connecting the cable and run the machine in 15days. Total
45days the machine can be running.
Q: For the cost of the engineer how much I need to pay?
A: You need to pay USD40 one day for one engineer and also need to pay for the visa fee turn-round ticket
fee and food hotel.
Q: What kind of raw material tools we need to prepare for the testing?
A: We will send you a list of the tools that you need to prepare for testing and also can help to buy if
you required.
Q: After the machine testing if we need some engineer to stay in our factory can you help to
find?
A: Sure we can help to hire one experience engineer to work in your factory but you need to discuss the
salary and all the details with him.
Q: During the foaming if we have some problems abt the foam and the machine how can we
do?
A: You can just call our after-sale manager explains for the situation or send some pictures we will help
to handle within 24hours.
Q: During the using of the products if we find some problem how can we live?
A: You can just help to check in the operation manual and the video first if can’t work just call our
after-sale service.
Q: How many spare parts for you to give us?
A: We will send you all the necessary spare parts that free of charge together with the machine. After
that, you need to buy it.
The main part of the machine
