Stainless Steel Custom Precision CNC Parts , Aluminum Brass CNC Milling Turning Service

Product Description Custom Precision CNC Parts Stainless Steel Aluminum CNC Machining Parts Turning Milling CNC Service Brass CNC Parts Custom CNC Parts Stainless Steel Aluminum CNC Machining Parts Turning Milling CNC Service Brass CNC Parts Manufacturer CNC (Computer Numerical Control) machining is an automated process that involves using a machine to remove material from raw stock based on computer-generated instructions. It is applicable to a wide range of materials, from expanded polyurethane foam to nickel superalloys. Common applications for CNC machining include manufacturing, crafting ornamental furniture, and producing turbine blades. The cost of CNC machining is influenced by factors such as precision requirements, surface finish, quantity, material selection, and the complexity of the part being produced. Product Details CNC machining is applied to a wide range of materials, each having its unique optimal machining parameters (speeds and feeds) to ensure effective material removal. The most frequently used materials include: 1. Metal Metal is the most prevalent material in CNC machining. CNC machines can cut virtually any type of metal, from easily machinable brass to challenging nickel superalloys like Inconel. Metal machining spans various applications, including injection molds, shafts, and gears. 2. Plastic Although most plastic parts are made through injection molding, CNC machining is employed for specific plastic components. Common materials include ABS (acrylonitrile butadiene styrene), nylon, and polycarbonate. Plastic machining applications encompass valve bodies, bushings, and prototypes for evaluating part functionality before investing in costly molding tools. 3. Wood CNC routers are frequently used for wood cutting and are generally more cost-effective than standard metal-cutting CNC machines. Wood CNC machining is primarily employed for decorative purposes. Typical applications encompass furniture, window frames, and ornamental panels. 4. Foam Polyurethane foam, whether closed or open-cell, finds extensive use in CNC machining. Foam blocks can be shaped into secure packaging for high-value products using a CNC router. One example is the foam employed in toolboxes to securely hold tools during transport. 5. Composites CNC machines are commonly employed in the processing of composite parts. Composite materials include a wide range, from aramid to fiberglass to carbon fiber. These materials are highly abrasive to cutting tools. In aerospace and marine industries, composite components are machined to add fastener holes and for general trimming post-molding. Common Materials Name Description Aluminum High machinability and ductility, good strength-to-weight ratio. Stainless steel High tensile strength, corrosion and temperature resistant. Mild steel High machinability and weldability, high stiffness. Brass Low friction, excellent electrical conductivity, golden appearance. Copper Excellent thermal and electrical conductivity. Titanium Excellent strength to weight ratio, used in aerospace, automotive and medical industries. ABS Common thermoplastic, impact resistant, easy to machine. Nylon Excellent mechanical properties, thermal, chemical and abrasion resistant. PEEK High-performance thermoplastic, very high strength, thermal and chemical resistant.   Surface Finishes Name Applicable to Machining marks As machined Metals, Plastics Visible, light surface scratches Smooth machining Fine machining Metals Slightly visible Polishing Metals Removed on primary surfaces Bead blasting Metals Removed for non-cosmetic, removed on primary surfaces for cosmetic Brushing Metals Anodizing Type II Aluminum Anodizing Type III Aluminum Visible under anodizing Black oxide Copper, Stainless steel, Alloy steel, Tool steel, Mild steel Visible Powder coating Metals Removed Brushed + electropolishing Stainless steel Removed on Primary surfaces Application of CNC Parts CNC machining plays a pivotal role in various industries, offering efficiency, precision, and labor-saving advantages. Machine shops are indispensable for both prototyping and large-scale production runs, serving as a crucial link in the manufacturing chain. 1. Electronics Industry The electronics sector heavily relies on CNC machines and CNC-milled parts for crafting electronic enclosures, circuit supports, and related components integral to their products. 2. Commercial Industry CNC cutting heads prove invaluable in producing cost-effective commercial parts, enabling companies to reduce production expenses and accelerate timelines. Manufacturers leverage machine shops' milling services to create an array of mechanical components. 3. Oil and Gas Industry CNC machining is prominent in the petrochemical field, manufacturing drill bits, cylinders, pins, rods, valves, and various critical components. 4. Medical Industry In the medical domain, CNC milling tools contribute significantly to producing a diverse range of parts, including implants, medical devices, surgical equipment, ventilator components, insulin pumps, medical rods, bone plates, and medical screws. 5. Aerospace Industry The aerospace sector maintains a consistent demand for CNC machined parts, leveraging these machines to fabricate intricate, customized components integral to aerospace equipment. Examples include electronic enclosures, landing gear, hydraulic manifolds, housings, fuel bodies, and bearing houses. Company Profile FAQ's 1. Can make design drawings for me? We do not offer standalone product design services, but we do provide Design for Manufacturing (DFM) reviews for all approved orders. This means that we collaborate with our clients to optimize their 2D and 3D drawings, enhancing manufacturability, resolving design issues, and reducing production expenses. Learn more about preparing your CAD drawings for manufacturing. 2. How long does a quotation take? Typically, we aim to provide a response within one days upon receiving an RFQ. If there is a delay in generating the quote, we will promptly inform you. 3. How do I know my design will be kept confidential? We prioritize the confidentiality of your design through several means: 1. Non-disclosure Agreement (NDA): We are willing to sign and comply with any non-disclosure or confidentiality agreement you provide. 2. Strict Factory Policy: Within our facility, we have a rigorous policy that strictly prohibits taking photographs of a customer's product without their explicit consent. 3. Proven Track Record: Over the years, we have built a solid reputation for working with countless unique designs while safeguarding proprietary information from disclosure to third parties. You can rely on our track record of maintaining confidentiality and trustworthiness. 4. How does our pricing compare to other suppliers? When it comes to pricing, making direct comparisons can be challenging. However, as a general guideline, our prices for plastic injection mold tools and CNC machined/turned parts are typically 25-45% lower than those of suppliers in North America and Europe. In contrast to Chinese suppliers, we prioritize delivering the utmost quality, swift response times, and professional outcomes, rather than engaging in a price-driven competition. 5. How quickly can I get my parts? We can produce quality parts in as little as two weeks if you provide us with complete 2D and 3D CAD models. However, more complex parts with special features may have longer lead times. Request a quote to receive more precise lead times based on your specific project. Regarding shipping, our primary method is air freight, which typically takes a few days for delivery from China to Europe or North America. 6. How does you ensure the quality of my parts? Upon order confirmation, we conduct a comprehensive Design for Manufacturing review to identify and address any potential issues that could impact part quality. We meticulously inspect and verify incoming materials using advanced testing equipment. We provide final inspection reports prior to shipment. Our real-time inspection data sharing capabilities allow us to collaborate with you in addressing any quality concerns that may arise during production. 7. What if I am not completely satisfied with the parts I receive? We stand by the quality of our materials and workmanship, adhering to the terms outlined in the original order and the information provided by you. If there are any disputes arising from subjective judgments, we encourage you to bring them to our management's attention. We are committed to working in good faith to ensure your complete satisfaction. Our ongoing success is dependent on earning your trust in our ability to meet and even surpass your reasonable expectations.