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Automatic Ampoule and Vial Inspection Machine
WE
are manufacturing inspection systems for the pharmaceutical industry. automatic inspection machines for injectable pharmaceutical products contained in syringes, ampoules, vials, cartridges and
bottles, guarantees precise optical alignment between cameras, lights and containers for superior detection performance.
Ampoule Vial Inspection
Machines
Automatic Ampoule and Vial Inspection Machine with inspection cameras Manufacturer, Supplier & Exporter in
China
Automatic Ampoule and Vial Inspection Machine
WE are manufacturing inspection systems for
the pharmaceutical industry. automatic inspection machines for injectable pharmaceutical products contained in syringes, ampoules, vials, cartridges and bottles, guarantees precise optical
alignment between cameras, lights and containers for superior detection performance.
Product Description
It is mainly used to inspect visible
impurities (such as glass, metal scraps, fiber, hair, white powder and flakes etc.) and liquid level of Ampoules from 1 to 20ml and 2ml to 100 Vials, 30 ml to 250ml bottle or more customized. It
can also check whether there are ashy top, Carbide point, cusp, bubble head and micro pore on the Glass ampoule and Vials.
Inspecting procedure:
Products to be inspected→ feed in →
photoelectric inspection zone → rotate Ampoule & Vials – glass → stop → take pictures → bottle divided device distinguishes qualified Ampoule & Vials – glass and the rejects according to software
instructions → Qualified Ampoule & Vials – glass and the rejects feed out separately.
Main Structure:
1. Rack → Vial-in feed conveying devices →
Vial-in feed wheel→ rotary tray→ Vial-pressing device → rotary apparatus → cam lift → quick change size parts device → out feed wheel → qualified products/rejects collection
plate.2. Driving system, servo system → computer software
processing system → control system3. inspection camera → lighting device → light
harrier → Light source servo tracking device → image processing system
Working Principle
First, use mechanical visual principle to
inspect visible impurities (such as glass, metal scraps, fiber, hair, white powder, flakes etc.) in ampoule liquid, and check ashy top, Carbide point, cusp, bubble head, micro pore and liquid
level of ampoule and vial , The inspected products are transferred to impurity inspect station by wheel, and it finished ashy top, Carbide point, cusp and bubble head inspection in the
transfer process. On the impurity inspection stations, the product is braked static while it rotates in high speed, industrial cameras take a series of photos continuously on it and computer
system analyze and compare those photos to judge whether impurities exist in the inspect product and finish liquid level inspection at the same time. Then, those products are transferred to micro
pore and crack inspection stations by wheel.
Apply high frequency high voltage to both
ends of inspected products, and judge whether micro pore and cracks exist on Glass Ampoule and Vial s or not by comparing the micro electric current. After inspection, the qualified products and
rejects will be separated automatically.
Technical parameters:
· Application range: 1-20ml ampoules and 2 ml to 100 ml
.
· Inspecting items: visible impurities (such as glass,
metal scraps, fiber, hair, white powder, flakes etc.), ashy top, Carbide point, cusp, bubble head, micro pore and liquid level
· Speed: 400(1±5%)PCS/MIN
· Inspect precision: ≥40μm (for impurity), ≥0.1μm (for
micro pore)
· Electric capacity: 5.1 kW, AC , 50 /60
Hz
· High frequency and high voltage: 0-10kHz,0-30kV
· Height of working table: 900mm
Advantages
of Automatic Ampoule and Vial Inspection Machine:
It fills the domestic gap, substitutes the
import product and reaches the international advanced level.Adopt more than 50 patentsThe inspect result is reliable, and passed the appraisal
of the state science and technology achievement. It accords with European pharmacopoeia and the Knapp regulation prevailing in FDA.The machine has compact design. it is easy to operate and
covers a small area.Multifunction designed to reduce operation staff for
user.The machine finished impurity and leak inspection
simultaneously, it eliminates the transfer process and avoid broken and pollution in the transfer process, thus increases the machine’s service efficiency.Easy and quick to change size partsIt has completely independent operation interface, and
adopt advanced control system. The friendly man-machine touch screen enables powerful functions of control, display, data collection and printing.
Automatic Vial Impurity Inspection Machine with Camera speed 400 product per minutes
Main Structure:
1. Rack → Vial-in feed conveying devices →
Vial-in feed wheel→ rotary tray→ Vial-pressing device → rotary apparatus → cam lift → quick change size parts device → out feed wheel → qualified products/rejects collection
plate.2. Driving system, servo system → computer software
processing system → control system3. inspection camera → lighting device → light
harrier → Light source servo tracking device → image processing system
Automatic Ampoule Inspection Machine high speed 400 product per minutes
Inspecting procedure:
Products to be inspected→ feed in →
photoelectric inspection zone → rotate Ampoule & Vials – glass → stop → take pictures → bottle divided device distinguishes qualified Ampoule & Vials – glass and the rejects according to software
instructions → Qualified Ampoule & Vials – glass and the rejects feed out separa