Quick Details
- Reactor size:1.6*26m
- delivery time:60days
- FOB port:Shanghai
- Processing Time:60days
- Port:Shanghai
- Supply Ability: 20 Sets Per Year
- Brand Name:hunan benji
- Model Number:HNBJ053
- Place of Origin:China
- Type:Continuous
- Brand Name:HUNAN BENJI
Continuous Waste Tyre and Plastic to Oil
Pyrolysis System Plant Equipment Project
Advanced Full Continuous Waste Tyre to Oil Pyrolysis
System
Most Advanced Tyre Pyrolysis Plant 1 Set
Application:Waste tyre to oil
Advantages:full auto,continuous production,save labour and
energy,environmental
Model#: BJ &1.6m*13m*2 reactors
Capacity:50TPD
2.Process Flow Diagram
Unique Technology Advantage
1,Advanced Energy Saving Technology of Cycle Heating
Internal and External
The basis of energy saving technology lies in:the fuel is
directly heated in the "internal reactor",which can transfers heat energy equally to the reactor all around in 360 degree.The heating efficiency is two or three times more than the way of heating
at the bottom of the reactor only.
Meanwhile, the material is distributed on the surface of the
"internal reactor in 360 degrees ", with large area of heat absorption, and the heat energy is fully absorbed in the "internal reactor ".At the same time, the heat energy of the "internal
reactor" is circulated to heating stove of "external reactor" and heat to reactor.The heat energy is transmitted to the "material preheater" again after secondary utilization and then
preheat materials.
Thrice use like this, especially both heat absorption and
heat release evenly all around of internal reactor, heat utilization increases 3-4 times.
2,Advanced Continuous Operation Technology
Continuous production must be completed jointly in three
basic links, namely uninterrupted feeding, continuous slag discharge and uninterrupted oil and gas discharge.In particular, continuous feeding and continuous slag discharge are two key
technologies, which are the core technologies related to the real uninterrupted production.
Because feeding can not be continuous if slag could not be
discharged in time.Then it can not realized continuous running if without continuous slag discharge.
The key technology lies in our design of "automatic gas seal
feeding, slag discharge method" which belongs to our company's proprietary and patented technology. Thus,in high temperature condition,feeding material can be push into reactor,then slag
discharge out of reactor,meanwhile hydrocarbone can continuously fractionate out of the reactor to achieve completely continuous production of feeding,slag discharge,oil producing in one
production line,greatly improving the production efficiency and environmental protection effect.
3,Advanced Automatic Decoking Removal
Technology
At present, the biggest problem for continuous production of
rotary reactor is thick coke will be formed continuously when feeding materials are affected by high temperature in the reactor, which not only makes the reaction unable to proceed, but also
damages the equipment quickly.The company invented a series of automatic decoking devices, such as"Plate decoking method";"Shoveling pushing decoking method";"Friction decoking method", etc,which
can constantly remove the coke in the reactor to ensure the continuous reaction and greatly extend the life of the equipment, completely solve the problem of materials (especially plastic and
liquid raw materials) in the running of reactor.
Important data:Oil content of carbon black from our
plant:0.3%. Good quality carbon black sells at good price.
4,Advanced Catalytic Cracking Technology in Low
Temperature
Generally, low technology enterprises adopt simple heating
pyrolysis method for oil refining, and many recombinant fractions higher than the molecular weight of diesel 220 which will fail to be pyrolyzed and cannot be converted into qualified fuel
oil.Our company adopts "Precious Oil" series of conversion agents to depolymerize macromolecules and harmful substances in reactor. At the same time, deep cracking agent was used in the
special fixed bed catalytic tower to further crack macromolecules and maximaly improve the oil recycling rate. Moreover, the end oil has better quality with less colloid and asphaltene.Due
to the effect of catalyst, the temperature of pyrolysis is reduced, there is no coking in the equipment, so the quality of carbon black good.
5,Advanced Sulfer Removal Technology
In the tire reaction,with new sulphur-fixative added into
the reactor, sulfide of feeding material will solidify through complexation and gasified sulfide will be absorbed, thereby to prevent sulfide emission into the end oil and around
air.
6,Advanced Sulfer Removal Technology
In order to ensure the accurate and smooth production
operation , the relevant device key parts are installed digital instruments which will centralized manage of all data,thus will highly improve the controllability of operation and timely problems
processing .
Environmental Protection and Safety
(1)No dust.Main pyrolysis system operate in closed situation
(reactors) in production.
That is to say safe operation in a totally closed
equipment.
(2)Non-condensate gas(mainly C1-4)
The non-condensed gas recycled can transfer into heating
system itself to support the continuous production.If there is a problem in the system, turn off the heater, the heating source can be cut off instantly to ensure the safety of the
system.
(3) Double insurance secutiry device and alarm device are installed on the
each key parts