Thermoforming Modified Atmosphere Packaging Machine

Specifications The thermoforming modified atmosphere packaging machine is the equipment for automatic and high-speed MAP modified atmosphere packaging in rigid film. After rigid film is formed into a particular shape, the machine starts to do vacuum and then flush gas to finish MAP (modified atmosphere packing). In this way, we can reach the lowest level of residual oxygen in the package.The machine is fully customizable. We design the mold according to product size and shape. The machine size is determined by mold design and customer’s request, including optional inkject printer, smaller or enlarged product loading area, etc. Model No. DRZ420 Top sealing film width 395 mm Bottom forming film width 422 mm Power supply 380V/415V, 480V, 3Phase Total power 15 KW Compressed air >0.6 MPa Cooling water >0.15 MPa Infill gas pressure ≧0.4 MPa Machine size 6000*850*1800 mm Machine weight 1500 KGs Vacuum pump 63m3/h + 200 or 240 m3/h Packing speed 5-7 cycles/minute Features The robust thermoforming modified atmosphere packaging machine is made of food-grade SUS304 stainless steel, for the longest service life, and 100% in line with food hygiene regulations. Aluminum magnesium alloy （6061/T）frame inside the machine, ensures better strength, more stable construction, and higher precision. Fast speed: The machine is designed to reach the fastest vacuum packaging speed with a maximum of 5-7 cycles/minute. The speed is affected by many factors, including product loading speed, printing speed, etc. Replaceable molds: The machine can use multiple sets of molds for packaging different products, different sizes. Quick mold changing system, enables 5-10 minutes mold changing without hassles. Multi-function: The machine can do rigid tray packages with or without MAP function. U.S.A originate BANNER registration mark sensor enables the machine to use both printed film and transparent film as sealing lids. Ultra easy PLC and touch screen control: Whole set of Mitsubishi control system to eliminate potential compatibility issues, ensures a completely stable system. Mitsubishi 10.4″ color touch screen interface; Mitsubishi 3G60M PLC, with machine breakdown reason analyze/alarm and reset function; Mitsubishi speeds control servo, temperature control module; Mitsubishi motion control module. Every important machine part and process is shown in detail on the touch screen. Machine breakdown analysis and reset function available, efficiently reduce the costs of inspecting, repairing, labor, and packaging film waste. Top brand vacuum pump guarantees modified atmosphere packaging quality: BUSCH vacuum pump originally manufactured in Europe, quality assured. Use vacuum pump with higher capacity (200, 240, 300m3/h) for bigger machines. China brand vacuum pumps options available at customer’s request. Total safety facilities: Emergency stop button at touch panel and forming film infeed area, guarantees the shortest reacting time in case of accidents. Stainless steel covers over the cutting system and forming/sealing chambers for best protection; Emergency stop will be triggered if these facilities are removed or disabled. Easy waste film trims collector Essential toolkit available: Socket head wrench*1 set, Normal wrench size 8-27 *1 set, flat-head screwdriver*1, cross-head screwdriver*1, extended size screwdriver*1, long nose pliers *1, oil gun*1, wallpaper knife*1, cutting-pliers*1, circlip pliers*2, seal gasket*1, User manual*1 Related devices for automatic packaging By combining optional devices, an automatic packaging line can be built together with the thermoforming modified atmosphere packaging machine. Multi-head weigher, liquid filling machine, and other optional automatic loading devices are available, according to the product specifications, budget plan, capacity requirement. Multi-head weigher doser Filling machine for liquid sauce products Inkjet printer for date printing Necessary devices for the machine to work properly To work properly, the machine needs： Compressed air：The machine needs compressed air with pressure >0.6 MPa, 1 m³/hour. If you already have compressed air in the workshop, simply connect it to the portal of the machine. If not, you’ll need to buy air compressor set, including screw-type air compressor (maximum 11 KW), air storage tank (1 m³), air dryer, and air filter. Cooling water: Clean cooling water, pressure >0.15 MPa. You can use ordinary running water with filter, or purified water with a chiller of 2.9KW and above. Gas mixer: If mixed air is needed to fill in the packages, you must need gas mixer, to mix 2 or 3 types of gases at certain ratio. There are gas mixers for 2 gases or 3 gases mixing. Industrial grade power supply: The machine electricity can be customized to fit voltage 380V, 415V, 460V, etc. Must be 3 phase. Air compressor set  Chiller Gas mixer