Algae Suspension Disc Centrifuge Separator Machine

Algae suspension disc centrifuge separator machine SHEN ZHOU Disc centrifuge is an automatic centrifugal separator for precipitated proteins, microbial broths, hormones and other biopharma applications. This separation system embodies more than 100 years of technical know-how and development and delivers the performance of centrifugal machines in pilot or medium scale set-ups. Designed for excellence, this solid-liquid separator can be used as a clarifier or a purifier and concentrator. The separated material will be input into the heart of the separator, i.e. the drum. By the strong centrifugal force field, the feed passes the separation partition consists of disk string, by taking the neutral holes in disk as the separating surface, the liquid in higher specific gravity (heavy phase) will move outward the neutral holes along disk wall, and the heavy residue will accumulate at the residue-settling area, and the residue will flow toward the big centripetal pump. The liquid in lower specific gravity (light phase) will move inward and upward along disk wall, then assemble at the small centripetal pump. The heavy and light phase will be output separately by small and big centripetal pump. Features * High speed centrifugation to remove oil grease and sludge impurities * Strong emulsification ability * Low energy consumption,saves money * Full automation possible with PLC automatic control panel. * Centrifugal separation requiring no filter media. * High reliability drive train system backed by delivery of over 1,000 units a year. * Bowl design with superior separation performance and with good response to discharge loads. * Pilot valve regulates total/partial discharge of solids. * Super partial discharger (option) minimizes liquid loss and maximizes thickening of solid * Fraction for discharge. * Vibration-proof design realizes long working life. Specification Model Treatment capacity (L/H) Inlet Pressure (Mpa) Outlet pressure (Mpa) Motor power (Kw) Weight (Kg) Outline dimension (mm) DHZ360 1200-2500 0.05 0.1-0.25 7.5 1280 1500*1150*1500 DHZ470 2500-7000 0.05 0.1-0.25 15 1880 1800*1200*1800 DHZ550A 5000-10000 0.05 0.1-0.25 18.5 2200 1850*1550*2050 DHZ550E 6000-15000 0.05 0.1-0.25 22 2200 1850*1550*2050 DHZ700 15000-30000 0.1 0.2 30 3300 2100*1650*2300 DRZ360 1200-2500 0.05 0.1-0.25 5.5 750 1250*1050*1500 DRZ400A 2000-6000 0.05 0.1-0.3 7.5 1150 1300*900*1450 DRZ400E 4000-7500 0.05 0.1-0.3 7.5 1300 1300*900*1500 DRZ550 6000-18000 0.05 0.1-0.3 22 2200 1620*1300*2200 Important characteristics to be considered in a Milk Fat Separator Efficiency: A high-quality centrifugal cream separator is assumed to remove skim milk up to 0.05% of fat in skim milk. Ability: The capacity of a milk cream separator is the quantity of milk it is willing to pass through in a single hour while achieving the required skimming efficiency. Power supply: These milk cream separators are essentially electrically driven by a motor. However, some small capacity farm models that used to be available in the past were manually driven. or controlled manually. DHM30 dairy separator is the most important equipment in dairy industry. Mainly used in the skim milk, butter, casein, cheese production, anhydrous butter production process, such as centrifuge concentrate, and removal of foreign impurities in the milk. Similar materials can also be used for clarification and purification. How does Disc Separator work? The disc separator is in vertical structure. The drum is mounted on the upper end of the vertical axis, which is driven by a motor and rotates at a high speed. There is a set of disc - shaped parts that are stacked together in the drum, with a small gap among them. When the suspension (or emulsion), which is pumped into the drum by feeding tube located in the center of the drum, pass through the gap between the discs, solid particles (or droplets) would settle down to form sediment (or liquid layer) on the disc by centrifuge force, and then the sediment slid along the surface of the disc and separated from the disc to accumulate in the largest diameter of the drum. At last, the separated liquid discharged from the outlet. The disc is utilized to shorten the settling distance of solid particles or droplets, enlarge the settlement area of the drum, and improve the production capacity of the separator. The solids accumulated in the drum are removed from the drum by manual after the machine stop, or out of the drum in the case of a dregs machine without stopping. How does Disc Separator work? The disc separator is in vertical structure. The drum is mounted on the upper end of the vertical axis, which is driven by a motor and rotates at a high speed. There is a set of disc - shaped parts that are stacked together in the drum, with a small gap among them. When the suspension (or emulsion), which is pumped into the drum by feeding tube located in the center of the drum, pass through the gap between the discs, solid particles (or droplets) would settle down to form sediment (or liquid layer) on the disc by centrifuge force, and then the sediment slid along the surface of the disc and separated from the disc to accumulate in the largest diameter of the drum. At last, the separated liquid discharged from the outlet. The disc is utilized to shorten the settling distance of solid particles or droplets, enlarge the settlement area of the drum, and improve the production capacity of the separator. The solids accumulated in the drum are removed from the drum by manual after the machine stop, or out of the drum in the case of a dregs machine without stopping. Application Case: For repeatedly tests, Disc Separator is mainly used for liquid-solid separation, among which, content of solid phase is within 1%-5% and diameter of solid particles is more than 0.5 microns. 1. oil products: the separation and clarification for vegetable oil, animal oil, fish oil, crude oil, all kinds of fuel oil, ubricating oil,and clarification of dairy products; 2. food: juice clarification, beer separation, broth separation and clarification for fermentation broth in fermented brewery; 3. pharmaceuticals: extraction of vaccines, mycelium, glucose, insulin, antibiotics, vitamins; 4.chemical industry: recovery for dry cleaning agent solvent, zinc plating solution, aluminum sulfate solution, tar water mixture, polyvinyl chloride, polypropylene, polyethylene, silver (film processing) and catalyst and magnetite . 5. Chinese medicine: the separation and clarification of plant extract.