Quick Details
- Processing Time:7 days
- Port:ningbo
- Supply Ability: 1000 Pieces Per Month
- Brand Name:chily
- Model Number:QL-60mm
- Place of Origin:China
- Brand Name:chily
PCD Blanks
Customized PCD Blanks
PCD round inserts
PCBN Blanks
CVD
PRODUCTS CENTER
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PCD blanks
PCD
cutting tool blanks
5μm, 10μm,25μm, 25+3μm, 30+2μm and mixed grain sizes available. In addition to grain sizes, the
product options include polished or non-polished PCD surface, PCD layer thickness and carbide substrate thickness.
cutting tool blanks are widely used for machining non-ferrous metals and
alloys, such as aluminum, copper, aluminum/gray iron composites, as well as nonmetallic materials such as wood, chipboard, ceramics, plastic, rubber etc, where high abrasion resistance
and good surface finish are required.
PCD Specification
1). Special overall thickness, such as 0.8mm. 1.0mm, 1.2mm, 2.5mm, etc. are available for customization.
2). Special PCD thicknesses are also available for customization.
3). Both regular and irregular PCD cut tips in various shapes or profiles are available in accordance with customers"drawings.
PCD, Polycrystalline Diamond, blanks are cutting tool materials known for
their exceptional hardness and wear resistance. They are made by sintering together diamond particles under high pressure and high temperature. These blanks consist of a layer of PCD,
which is one of the hardest known materials, bonded to a carbide substrate. The combination of PCD's hardness and the carbide's support structure makes PCD blanks highly effective for
machining applications in various industries.
Key Features:
1. Extreme Hardness: The PCD layer provides an ultra-hard cutting edge, making
it suitable for machining hard and abrasive materials.
2. Wear Resistance: PCD blanks can withstand extended use while maintaining
sharp cutting edges, resulting in longer tool life.
3. High Thermal Conductivity: PCD has excellent thermal conductivity, which
helps dissipate heat generated during machining, reducing the risk of tool overheating.
4. Chemical Inertness: PCD is chemically inert, providing resistance to chemical
reactions with workpiece materials.
5. Precision Machining: PCD blanks excel in high-precision machining, making
them ideal for industries like aerospace and automotive.
6. Reduced Downtime: Their extended tool life reduces the need for frequent tool
changes, minimizing production downtime.
Applications:
PCD blanks are widely used in various industries for precision cutting and
machining tasks. Some common applications include:
1.
precision tooling industry,aluminum, copper, aluminum/gray iron composites
: PCD tools are used for cutting and shaping aircraft components, especially in
the machining of composite materials.
2.
Automotive: used for machining engine components, brake discs, and other hard materials.
3.
Woodworking: PCD tools are used in woodworking for clean cuts on hardwoods, softwoods, and laminates.
4.
Composite Materials: PCD is suitable for precision machining of composite materials used in aerospace, automotive, and other industries.
5.
General Machining: PCD blanks find use in various machining applications where high precision and wear resistance are critical.
6.
Electronics: PCD is used in the electronics industry for precision machining of PCBs (Printed Circuit Boards) and semiconductor materials.
7.
Stone Processing: In the construction and stone processing industries, PCD is used for cutting and shaping natural stone, granite, marble, and engineered
stone.
8.
Medical Devices: PCD tools are employed in the manufacturing of surgical instruments and bone implants.
PCD blanks are valued for their ability to provide high precision and durability
in demanding machining environments, ensuring superior results across a wide range of materials
