We need a complete turnkey system for Mfg organic fertilizer & Chemical NPK & Chemical Micro nutrients Granulation system of 12 Tons per Hour x 2 Machinery. We have been in the fertilizer Industry over the past 40 years and we are also exporting our organic and chemical fertilizers to several countries. Currently we are doing organic and chemical granulated fertilizers with a production capacity of 5 tons per hour rotating drum type granulator. We are manufacturing granulated micronutrient products currently.We are looking to expand our product range and we are looking at 12 tons per hour output and we are manufacture the following products1. Organic Micronutrient Fertilizer: Base Material: Fire Clay – 92%Other Materials: Organic Micronutrients – 7%2. NPK Compound fertilizer:Base Material: Dolomite/Gypsum/FireclayOther Materials: Mixture of Urea, Potash, Diammonium Phosphate, Single Super Phosphate, Triple Super Phosphate & Rock Phosphate as per various grades permitted in India3. Zinc Sulphate Granular:Base Material: Zinc Sulphate Heptahydrate Crystals4. Copper Sulphate Granular: Base Material: Copper Sulphate Pentahydrate CrystalOther materials: Fire clay/Gypsum5. Micro nutrients Compound FertilizerBase Materials: Mixture of Zinc sulphate heptahydrate, Copper Sulphate, Manganese Sulphate, Ferrous Sulphate, Boric Acid and Magnesium SulphateOther Materials: Gypsum & Fire ClayWe are looking for a round shaped finished products and also we are planning to produce color dye coated granules. Hence we need separate color dye coating equipment to be a part of this machinery.The machinery must contain the following components1. Feeding hopper with weighment system (Load cell): (Charging Manual if NPK, Fillers like Gypsum, Fireclay & Dolomite through Vacuum sucking from lorry directly)2. Screw conveyor: Transfer to material from feeding hopper to crusher/grinder3. Crusher & Grinder: Breaking & Grinding all fertilizers and filler to 200 microns4. Screw conveyor: Transfer to material from crusher/grinder to Ribbon Blender5. Ribbon Blender: (With Liquid Dosing System): For uniform mixing of all fertilizers and fillers and also liquid is added to moisturize and the liquid contains additional nutrients in a controlled dozing system6. Screw conveyor: Transfer to material from Ribbon Blender to Pelletizer7. Pelletizer: Product uniform pellets of the size for producing 4 mm granules8. Granulator: Convert the Pellets to round granules in three stage process.9. Screw conveyor: Transfer to material from Granulator to Siever10. Siever: Allow only uniform sized granules of 4mm to dye coating granulator and separate powder and unshaped sized granules back to ribbon blender for reprocess11. Screw conveyor: Transfer to material from Siever to Dye coating Granulator12. Dye Coating Granulator: After producing round shaped granules spray the dye to coat on the fertilizer uniformly.13. Shining Granulator: After coating dye on the round shaped granules produce shiny outer surface14. Screw conveyor: Transfer to material from Shining Granulator to Rotating drum Heater15. Rotating Drum Dryer: Apply hot air to dry the material to remove all moisture < 3%. Finished Goods Moisture must be less than 3% 16. Screw conveyor: Transfer to material from Rotating Drum Dryer to Cooling Drum17. Cooling Drum: To cool the heated granules18. Screw conveyor: Transfer to material from Cooling drum to Cyclone Separator19. Cyclone Separator: To Collect any dust20. Siever: Allow only uniform sized granules of 4mm dried granules to finished hopper and separate powder and unshaped sized granules back to Crusher & Grinder for reprocess21. Finished Goods Hopper: To Store Dried finished goods in hopper for packing22. Automatic Weighment & Packing System: To Weigh 25/50 Kg in two line system with load cell and automatic Bag Stitching MachineryThe Entire unit must be 100% Dust free and completed closed. It must be rust free and corrosion free to handle Organic Fertilizer, NPK & Micro nutrient Fertilizers.please send you lowest quote as we have already about to finalize the plant with Indian Manufacturers who have send us quotations and in the final process of finalizing the price.We are planning to expand our operations across in India in the next five years in that case we will install atleast 10 plants in next 5 years or so.Regards,Muthu KumarDirector - Purchase & Technical Show More