Waste tyre pyrolysis plant

Waste tyre pyrolysis plant

Doing group produced waste tyre pyrolysis plant with lower cost and higher fuel oil output can convert waste tyre to fuel oil ,carbon black and steel mg src="https://www.eworldtrade.com/uploads/editor/editor-u193633-.jpg">

Waste tyre pyrolysis plant

The waste tyre pyrolysis plant is to feed the raw materials, such as tyre and plastic, on one side and discharge the carbon black continuously from the other side. the batch type is to feed the pyrolysis plant with a batch of raw material and take the process and start the next process after cooling down the pyrolysis plant and discharging the carbon black.

Waste tyre pyrolysis plant working process :

Waste tyre pyrolysis plant working process

1. Feed raw material (waste tire、plastic) into reactor by full-automatic feeding machine. The reactor is supposed to be left 1/3 space for rotating more smoothly. Then make sure the door of feeding machine is closed.

2.Pyrolysis process: reactor will be gently heated by burning the fuel material (coal, wood, natural gas, LPG or tire oil generated from last batch). The oil gas will be released when the temperature reached 100℃(250-280℃ is the top output rate interval). Heavy oil gas separated by manifold is supposed to be liquefied and drop down into the heavy oil tank. The lighter gas will rise up to the oil condensers, be liquefied in to oil and stored in the oil tank. The incondensable gas though dusulrization and dedust by hydroseal will be led to the furnace for recycling.

3..After all fuel oil is produced, the reactor should be cool down. Carbon black will be discharged automatically when the temperature falls down 40 degree. If the raw material is the whole tire, please take out steel reactor by hooks below 50 Celsius at least.

4.There possibly will be a little exhaust gas left, please must expel it after reaching emission standard.

5. Before starting next batch, make sure all the work has been done.

The fuel oil produced by our Waste tyre pyrolysis plant is wide used for industrial and commercial purposes, like boiler heating , heavy oil generator, cement factory.

Waste tyre pyrolysis plant advantage :

Advantage of waste tyre pyrolysis plant

1. The complete set of unit produces no smoke and smell with favorable effects of environmental protection.

2. The pressure release device operates through water circulation, which greatly improves the security of the system.

3. The release of pressure during the production dramatically increases the output within certain time and meanwhile improves the quality of oil.

4. The heating system adopts hot air heating technology, which improves the safety performance of production and heating efficiency.

5. High efficiency fuel gas heating system. When the heated gas reaches 150 during refining, a large amount of gas will be generated: through methane to butane

6.Whole tyre feed, no need to break, which reduces cost.

Four products can be obtained by using the waste tire pyrolysis plant :

Fuel oil application

Fuel Oil (45% to 52%)

The main application of oil products produced by our pyrolysis plant is the fuel oil that is wide used for industrial and commercial purposes, such as power plant factory, glass factory, cement factory, ceramic fatory.

Exhaust gas (About 10%)

We get about 10% pyrolytic gases during pyrolysis process. The main component of this gases are methane (CH4), so we can not condense and store this gases. We use this gases to heat the reactor and we can use exceed gases for other heating application.

Steel 5%)

The third product of pyrolysis plant is steel tity of steel 10% to 15% according to tyre quality. It is very easy to sell steel local market.

Carbon Black (30%)

Carbon black application

The second product of pyrolysis plant is carbon black. The quantity of carbon black is about 30% to 35% according to tyre quality. Carbon black can be used to make electric cable jacketing, black nylon bag, rubber additive.

Here I will make a profit analysis on these products:

Waste tyre pyrolysis plant

1.45% fuel oil ：4.5T, calculated at 400 USD per ton ,4.5T *400 USD =1800 USD

2.30% carbon black :3T

Carbon black have two uses:

(1)direct sales :80 USD per ton ,3T*80 USD =240 USD

(2)refined milling : calculated at 320 USD per ton, 3T* 320 USD =960 USD

3.15% steel alculated at 128 USD per ton ,1.5T *128 USD =192 USD

The expense include the cost of buying waste tyres, heating fuel , power consumption , water consumption and required workers. The profit we can get is about 2000 USD a day.

Ms Bonnie

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